• Title/Summary/Keyword: Tube Metal Temperature

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Crystallization Behavior of Amorphous Ti-Be Alloys as Filler Metals for Joining Zircaloy-4 Tubes and Microstructures of the Brazed Zones (지르칼로이-4 브레이징용 비정질 Ti-Be 용가재의 결정화 거동 및 접합부 미세조직)

  • Kim, Sang-Ho;Go, Jin-Hyeon;Park, Chun-Ho
    • Korean Journal of Materials Research
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    • v.12 no.4
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    • pp.259-263
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    • 2002
  • Three different ribbons of amorphous $Til_{1-x}Be_x$ alloys such as $Ti_{0.59}Be_{0.41},\;Ti_{0.61}Be_{0.39}\;and\;Ti_{0.63}Be_{0.37}$ were made by melt-spinning method to be used as brazing filler metals for joining Zircaloy-4 nuclear fuel cladding tubes, and their crystallization behavior as well as microstructure of the brazed zone were examined. The crystallization behavior was investigated in teams of thermal stability, crystallization temperature and activation energy. The crystallization of the $Ti_{1-x}Be_x$ alloys proceeded in two steps by the formation of ${\alpha}$-Ti at a lower temperature and of TiBe at a higher temperature. The crystallization temperature and activation energy of $Ti_{1-x}Be_x$ alloys were higher and larger than those of $Zr_{1-x}Be_x$ alloys and PVD Be. Those resulted thinner joining layer with $Ti_{1-x}Be_x$ alloys, which kept sound thickness of Zircaloy-4 nuclear fuel cladding tubes after brazing. But in the brazed zones made by $Ti_{1-x}Be_x$ filler metals, a little solid-solution layers composed of Zr and Ti were formed toward the Zr cladding tube and Zr was detected in the brazed zones. Microstructure of brazed zone was changed from globular to dentrite with decreasing Be content in the $Ti_{1-x}Be_x$ filler metal.

Precise Diagnosis Technology for Power Plant Boiler (발전용 보일러 정밀진단기술)

  • Park, Min-Su;Kim, Jong-Oh
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.914-919
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    • 2000
  • In most case high temperature components in fossil power plant are damaged by fatigue, creep and degradation. Design of power plant components is based on ideal loading such as temperature, pressure and so on. But in many cases unexpected loadings are applied at components. A key ingredient in plant life extension is the preventive diagnosis technology and remaining-life-assessment technology. This paper describes diagnosis technology and life-assessment technology for power plant boiler. It helps in setting up proper inspection schedules, maintenance procedures, and operating procedure.

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Crystallization of Amorphous Silicon Films Using Joule Heating

  • Ro, Jae-Sang
    • Journal of the Korean institute of surface engineering
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    • v.47 no.1
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    • pp.20-24
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    • 2014
  • Joule heat is generated by applying an electric filed to a conductive layer located beneath or above the amorphous silicon film, and is used to raise the temperature of the silicon film to crystallization temperature. An electric field was applied to an indium tin oxide (ITO) conductive layer to induce Joule heating in order to carry out the crystallization of amorphous silicon. Polycrystalline silicon was produced within the range of a millisecond. To investigate the kinetics of Joule-heating induced crystallization (JIC) solid phase crystallization was conducted using amorphous silicon films deposited by plasma enhanced chemical vapor deposition and using tube furnace in nitrogen ambient. Microscopic and macroscopic uniformity of crystallinity of JIC poly-Si was measured to have better uniformity compared to that of poly-Si produced by other methods such as metal induced crystallization and Excimer laser crystallization.

The Development and Application Wear of Prediction Tool for Gun Barrel (포열 마모예측용 소프트웨어 개발 및 적용)

  • Kim Gun-In;Chung Dong-Yun;Park Song-Gu;Lee Gyu-Seop
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.2 s.17
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    • pp.5-12
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    • 2004
  • The erosion wear of gun barrel occurs due to heat and chemical reactions. The high pressure and temperature in chamber increase the erosion wear. It is known that the metal phase transfer is the primary wear factor in a gun barrel under high temperature. In this paper, the tool of wear prediction in high pressure gun tube has been developed. The program developed has three modules such as DIRECT(interior ballistics analysis module), INVERSE(gun design module), and WEAR(wear prediction module). The prediction of wear was compared with the experimental data which was collected in the field unit. The prediction results shows good trend with the collected data.

A study on the KLA behaviors in HAZ and the mechanical properties of austenitic stainless steel weld (스테인레스강용접 열영향부의 KLA거동 및 기계적 특성에 관한 연구)

  • 조종춘;김영석;김학민
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.27-34
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    • 1990
  • Integranular corrosion behaviors of KAL (Knife Line Attack) and mechanical properties such as tensile and creep rupture were investigated for the tube material used for nearly 20 years under the condition of 463.deg. C and 28 $kg/cm^2$. Based and weld metal were austenitic stainless steel AISI 321 containing Ti, AISI 347 containing Nb, respectively. KLA is a kind of the intergranular corrosion which often occurs just near the HAZ (heat affected zone) of AISI 321 and AISI 347 stainless steel due to the grain boundary sensitization. In KLA zone, intergranular corrosion crack has propagated outwards from the inner surface and carbides of white and narrow band type assuming as (Cr, Fe) carbide were confirmed. All the delta-ferrite formed in the weld metal during weld solidification has been transformed into sigma-phase since delta-ferrte was exposed for 20 years at 463.deg. C. Elongation was very low at the range from room temperature to 600.deg. C and it was confirmed that creep-rupture properties were not consideralbly affected.

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Development of a PLD heater for continuous deposition and growth of superconducting layer

  • Jeongtae Kim;Insung Park;Gwantae Kim;Taekyu Kim;Hongsoo Ha
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.2
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    • pp.14-18
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    • 2023
  • Superconducting layers deposited on the metal substrate using the pulsed laser deposition process (PLD) play a crucial role in exploring new applications of superconducting wires and enhancing the performance of superconducting devices. In order to improve the superconducting property and increase the throughput of superconducting wire fabricated by pulsed laser deposition, high temperature heating device is needed that provides high temperature stability and strong durability in high oxygen partial pressure environments while minimizing performance degradation caused by surface contamination. In this study, new heating device have been developed for PLD process that deposit and growth the superconducting material continuously on substrate using reel-to-reel transportation apparatus. New heating device is designed and fabricated using iron-chromium-aluminum wire and alumina tube as a heating element and sheath materials, respectively. Heating temperature of the heater was reached over 850 ℃ under 700 mTorr of oxygen partial pressure and is kept for 5 hours. The experimental results confirm the effectiveness of the developed heating device system in maintaining a stable and consistent temperature in PLD. These research findings make significant contributions to the exploration of new applications for superconducting materials and the enhancement of superconducting device performance.

Microstructure and Mechanical Properties of (SiC)p/Al Composite Fabricated by a Powder-in Sheath Rolling Method (분말피복압연법에 의해 제조된 (SiC)p/Al 복합재료의 미세조직 및 기계적 성질)

  • 이성희;이충효
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.259-264
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    • 2004
  • Aluminum based metal matrix composite reinforced with SiC particles was fabricated by the powder-in sheath rolling method. A stainless steel tube with outer diameter of 12 mm and wall thickness of 1mm was used as a sheath. Mixture of aluminum powder and SiC particles of which volume content was varied from 5 to 20vol.% was filled in the tube by tap filling and then rolled to 75% reduction at ambient temperature. The rolled specimen was sintered at 56$0^{\circ}C$ for 0.5hr. The tensile strength of the (SiC)$_{p}$/Al composite increased with the volume content of SiC particles, and at 20vol.% it reached a maximum of 100㎫ which is 1.6 times higher than unreinforced material. The elongation decreased with the volume content of $Al_{2}$O$_{3}$ particles. The mechanical properties of the (SiC)$_{p}$/Al composite fabricated by the powder-in sheath rolling is compared with that of (Al$_{2}$O$_{3}$)$_{p}$/Al composite by the same process.ess.

The Effect of Shielding N2 gas on The Pitting Corrosion of Seal-welded Super Austenitic Stainless Steel by Autogenous Welding

  • Kim, Ki Tae;Chang, Hyun Young;Kim, Young Sik
    • Corrosion Science and Technology
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    • v.16 no.2
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    • pp.49-58
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    • 2017
  • Many research efforts on the effect of nitrogen on the corrosion resistance of stainless steels have been reported, but little research has been conducted on the effect of nitrogen for the weldment of stainless steels by the seal-weld method. Therefore, this work focused on the determining the corrosion resistance of tube/tube sheet mock-up specimen for sea water condensers, and elucidating the effect of shielding nitrogen gas on its resistance. The pitting corrosion of autogenously welded specimen propagated preferentially along the dendritic structure. Regardless of the percent of shielding nitrogen gas, the analyzed nitrogen contents were very much lower than that of the bulk specimen. This can be arisen because the nitrogen in shielding gas may partly dissolve into the weldment, but simultaneously during the welding process, nitrogen in the alloy may escape into the atmosphere. However, the pitting resistance equivalent number (PREN) of the interdendrite area was higher than that of the dendrite arm, regardless of the shielding gas percent; and the PREN of the interdendrite area was higher than that of the base metal; the PREN of the dendrite arm was lower than that of the base metal because of the formation of (Cr, Mo) rich phases by welding.

Diagnosis of cracking in T23 welds for power plant application (보일러용 고강도 T23강의 용접부 손상 원인 분석)

  • Park, Ki-Duck;Ahn, Jong-Suk;Shin, Dong-Hyeok;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.61-61
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    • 2009
  • This paper has been performed in order to figure out the reason of failure in T23 weldments used for boiler tube at 550 $^{\circ}C$. Defects such as cracks and cavities occurred in CGHAZ (coarse grain heat-affected-zone) and multi pass of weld metal, and these crack propagated along grain boundary. Microstructure evolution such as grain growth and carbide precipitation was investigated by optical microscope (OM), transmission electron microscope(TEM). Moreover, Auger electron spectroscope (AES) was employed in order to examine segregation along the grain boundaries. There is significant difference in grain size and precipitation distribution in the region where cracking took place. In addition, sulfur segregation was observed. Based on the results of this investigation, it has been possible to establish that this type of cracks were consistent with reheat cracking and creep damage. Selection of optimal filler metal, heat input, and PWHT temperature is required for prevention in order to avoid this type of cracking.

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Heavy Metal Adsorption Characteristics and Produced of Food Waste Activated Carbon (음식물류 폐기물 활성탄의 제조 및 중금속 흡착특성)

  • Lee, Jun-Hee;Lee, Seung-Chul;Ju, Min;Kim, Ji-Hye;Lee, Don-Gil
    • Journal of Environmental Science International
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    • v.24 no.12
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    • pp.1601-1608
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    • 2015
  • This study evaluates heavy metal(Cu and Cr) adsorption characteristics produced from food waste charcoal extracted in an optimal operation condition after analyzing activated charcoal of iodine adsorption and heavy metals that derived from an activation process of carbide by the developed by-products of food waste treatment facility using the methods from previous studies. As experiment apparatus, this study used a tube-shaped high temp furnace. The mixing ratio of by-products of food waste treatment facility, carbide, and activation component($ZnCl_2$) was 1:1. The experiment was proceeded as adjusting the activation temperature from 400 to $800^{\circ}C$ and activation time from 30 to 120 minutes. The optimal activation condition for iodine absorption was 90 minutes at $700^{\circ}C$ and by using the produced food waste charcoal, this study conducted an experiment on absorption of heavy metals (Cu and Cr) as changing pH of artificial wastewater and stirring time. As a result, pH 7 showed the highest heavy metal decontamination ratio and in terms of stirring time, it revealed balance adsorption after 10 minutes. This result can be particularly applied as basic data for recyclability of high concentration organic waste, by-products of food waste treatment facility, as an food waste charcoal.