• Journal of Korean Society for Quality Management
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• v.42 no.4
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• pp.563-578
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• 2014

Purpose: The purpose of this paper is integrated tolerance design process by advantages of engineering design and 6 sigma statistical tolerances design. Methods: Integrated tolerance design process can determine the goals by using engineer's experience and clarify tolerance by 6 Sigma statistical methods. Integrated design process can be applied by using non-linear simulations. Results: We applied integrated design process to the optical disc drive spindle motor and get good result. Conclusion: If this method is applied test method in the early stages of development, then Design can be reduced development time and cost.

• Journal of the Ergonomics Society of Korea
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• v.17 no.1
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• pp.47-54
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• 1998

Product design and development is very important process in enterprise activities. Reducing development time and reflecting consumer's needs is required to product design and development for increasing benefit and decreasing cost. Human sensibility ergonomics is one of the important technology of R&D in product development. However, the subjective method of human sensibility ergonomics has several problems to analyze and to Quantify experimental data and objective method of human sensibility ergonomics is still in process on study. In this research, new analyzing method is proposed for the subjective human sensibility ergonomics applied with fuzzy set theory. What is the useful theory for controlling uncertain type of information like human mind? This approach is more effective method for analyzing consumer's needs for product design and development process. At collecting needs, certainty scale is added for adapting hedge of fuzzy function. Using a kind of union operator, synthesize each item to analyze identification of each item with fuzzy hamming distance. Identification of analysis is classified with the relational weight using Relationship Chart Method, and is drawn the relationship diagram for clustering each item. A case study with sample test is conducted and demonstrated with this suggested method for more effective way.

• Journal of the Korea Institute of Military Science and Technology
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• v.20 no.5
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• pp.688-699
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• 2017

Model-based test, a well-known method of the black box tests, is consisted of the following four steps : model construction using requirement, test case generation from the model, execution of a SUT (software under test) and detection failures. Among models constructed in the first step, state-based models such as UML standard State Machine are commonly used to design event-based embedded systems (e.g., weapon control systems). To generate test cases from state-based models in the next step, coverage-based techniques such as state coverage and transition coverage are used. Round-trip path coverage technique using W-Method, one of coverage-based techniques, is known as more effective method than others. However it has a limitation of low failure observability because the W-Method technique terminates a testing process when arrivals meet states already visited and it is hard to decide the current state is completely same or not with the previous in the case like the GUI environment. In other words, there can exist unrevealed faults. Therefore, this study suggests a Extended W-Method. The Extended W-Method extends the round-trip path to a final state to improve failure observability. In this paper, we compare effectiveness and efficiency with requirement-item-based technique, W-Method and our Extended W-Method. The result shows that our technique can detect five and two more faults respectively and has the performance of 28 % and 42 % higher failure detection probability than the requirement-item-based and W-Method techniques, respectively.

• Journal of the Korea Safety Management & Science
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• v.14 no.3
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• pp.167-174
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• 2012

In the manufacturing process the most widely used $\bar{X}$ chart has been applied to control the process mean. Also, Accelerated Life Test(ALT) is commonly used for efficient assurance of product life in development phases, which can be applied in production reliability acceptance test. When life data has lognormal distribution, through censored ALT design so that censored ALT data has asymptotic normal distribution, $ALT\bar{X}$ control chart integrating $\bar{X}$ chart and ALT procedure could be applied to control the mean of process in the manufacturing process. In the situation that process variation is controlled, $Z_p$ control chart is an effective method for the very small fraction nonconforming of quality characteristic. A simultaneous control scheme with $ALT\bar{X}$ control chart and $Z_p$ control chart is designed for the very small fraction nonconforming of product lifetime.

• Proceedings of the Korean Geotechical Society Conference
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• 2006.03a
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• pp.1287-1294
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• 2006

A pile is compressed with settlements when loading and bearing capacity is altered along relative displacement of pile/soil on settlement and compression. Settlements of pile displaying limit skin friction is different from displaying tip resistance. Therefore, it is an error in traditional method that bearing capacity of pile is estimated from the sum of limit skin fraction and tip resistance. Accordingly, development of design method considering behavior of load-settlement is needed. In this study, we would like to establish the base for development of design method considering bearing capacity altering along displacement on settlement and compression. For this, we established system and substance of design method. And in order to establish relationship of load-settlement of pile on the type of soil, we analyzed and arranged existing database and pile loading test. On design method, settlement is assumed gradually on each capacity level being assumed gradually. Bearing capacity developing on the pile is obtained on each settlement level. Until the obtained bearing capacity will be equal to assumed capacity, this process is continued with increasing settlement. Load-settlement curve for soil classification is sketched in the process computing settlement on assumed capacity. This design method will be materialized by computation program.

• Transactions of Materials Processing
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• v.12 no.5
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• pp.473-478
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• 2003

This study presents the enhancement of forgeability of SNCM522H materials. Target parts are output shaft(OP shaft) used as components of power train for automobiles. To carry out cold forging process of OP shaft by 1 pass instead of existing 2 pass process, studies in terms of process design and heat treatment were performed. To introduce the new process, the finite element method was accomplished, and to assess the validity of proposed heat treatment cycle, several experiments(hardness test, observation of optical microstructures, tensile test) were carried out. The 2Pass forging process could be reduced as lPass process through improvement of process and heat treatment technology and that would give cost reduction.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.622-627
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• 2012

During helicopter rotor system development process, whirl tower test is conducted basically. For conducting whirl tower test during bearingless hub development process, design new blade or using existing blade with repair or remodeling. Because simple shape and efficient aerodynamic characteristic, BO-105 blade is used for hub system development widely. Originally BO-105 blade is used for hingeless hub, ho flap stiffness and lag stiffness on blade root area is relatively low. So applying BO-105 blade to bearingless hub whirl tower test, root area have to be reinforce. In this process, blade root area's section property will be changed. In this paper, suggest reinforcement method of BO-105 blade root area and study dynamic characteristic of bearingless rotor system with reinforcement BO-105 blade.

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1029-1034
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• 2004

Recent engineering process requires fast development and manufacturing of the products. This paper mainly discusses the process of rapid product development (RPD) from the reverse engineering to the optimal design. A laser scanning system scans a product and the efficient data processing method reduces the scanned point data. The reduced (scanned) points model is transformed to a finite element model without the construction of a CAD model. Since CAD modeling is a time-consuming work, skipping this step can save much time. This FE model is updated from the result based on the structural characteristics from modal test of the real model. For FE model updating, Response Surface Method is adopted. Finally, the updated FE model is optimized using the reliability-based topology optimization, which is developed recently. All these processes are applied to the design of an upper part model of a cellular phone.

• Structural Engineering and Mechanics
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• v.65 no.2
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• pp.203-211
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• 2018

This paper introduces the development process of NCC(New Concrete Cutting) system and analyzes first verification test. Based on the first verification test results, some problems of NCC system have been newly modified. We carry out the second verification test. We tried to verify cutting performance and dust control efficiency of NCC system through the cutting test of concrete bridge piers. In particular, this verification test strives to solve the problem of concrete dust, which is the biggest problem of dry cutting method. The remaining dust problems in cutting section tried to solve through this verification test. This verification test of the NCC system shows that the dust problem of dry cutting method is closely controlled and solved. In conclusion, the proposed NCC method is superior to the dry cutting method in all aspects, including cutting performance, dust vacuum efficiency and cooling effect. The proposed NCC system is believed to be able to provide eco-friendly cutting technology to various industries, such as the removal of the SOC structures and the dismantling of nuclear plants, which have recently become a hot issue in the field of concrete cutting.

• Transactions of Materials Processing
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• v.31 no.1
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• pp.23-28
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• 2022

Although the hole expansion test is currently the most commonly used method to evaluate the stretch flangeability of HSS, it has been criticized due to its poor repeatability and reproducibility for test results. This paper focuses on the development of a new measurement method to investigate the stretch flangeability of HSS. Two materials (DP590, DP980) were investigated with a hole expansion test and a developed test method. Test results showed that the developed test method could be used as one stretch flangeability test to help identify relevant parameters of the shearing process to avoid edge cracking.