• 품질경영학회지
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• 제44권4호
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• pp.935-949
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• 2016

Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

• 한국생산제조학회지
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• 제21권3호
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• pp.502-506
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• 2012

Air bearing is characterized by its extremely low friction and cleanliness such that it is widely used especially for spindles with ultra-high rotational speed at several tens of thousands rpm. This paper contributes to design of a static radial air bearing suggesting numerical analysis to anticipate its performances. The numerical analysis is an iteration method based on finite difference formulation of the Reynolds equation. A prototype air bearing has been designed and manufactured. Its load capacity has been measured and compared with the numerical solutions. The result shows good consistency between the experiment and theory, which informs that the numerical analysis can be used as an useful tool to anticipate the performances. Effects of design variables on the bearing performance have been examined by Taguchi's experimental methods using orthogonal array. Number of holes for supplying pressurized air, clearance between shaft and bearing, the hole diameter and bearing length are chosen for the design variables. The result shows that the clearance and the bearing length are the most influential variables while the others can be considered as almost negligible.

• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 2006년도 춘계공동학술대회 논문집
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• pp.1071-1078
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• 2006

Robust design of products or processes is a way to produce products or processes with less variability on condition that the product specification is met, so that the ratio of nonconforming products can be as minimized as possible. In such models as robust parameter design(RPD) originated by Taguchi and response surface methodology(RSM), the variances of noise variables are assumed to be measurable. However, there are circumstances in which the experimenters are unable to measure noise variables or perhaps are not aware of what the noise variables are. In this paper, it is demonstrated through an example that Taguchi's RPD approach can be conducted within the framework of the analysis of variability, with a view to a comparison of the two methods.

• 응용통계연구
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• 제29권7호
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• pp.1385-1398
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• 2016

원자력 발전소의 가압기는 1차 계통의 냉각재가 고온에서도 기화되지 않도록 압력을 가해주는 장치이다. 즉, 가압기의 고장은 원자력 발전소에 큰 영향을 미칠 수 있으며, 따라서, 가압기의 조기 고장 감지는 원자력 발전소의 안전에 매우 중요하다. 이를 위해, 본 연구에서는 마할라노비스 거리 개념과 다구찌 품질 공학 이론에 기반한 패턴 분류 인식 알고리즘 중 하나인 마할라노비스 다구찌 시스템(MTS)을 가압기 압력 제어 계통의 조기 고장 감지에 적용하였다. MTS의 고장 감지 성능을 검증하기 위해, 실제 원자력 발전소에서 발생하고 있는 가압기 압력전송기 고장 시나리오를 대상으로 하여, Full Scope 시뮬레이터를 통해 모사된 데이터에 적용하였다. 실험 결과, MTS는 단일 센서모니터링 기반의 전통적인 고장 감지에 비하여 매우 빠르게 고장을 감지할 수 있었다.

• 한국정보디스플레이학회:학술대회논문집
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• 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.I
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• pp.272-275
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• 2005

The high stability of a-Si:H TFTs device is studied with different deposited conditions of $SiN_x$ films by PECVD. The process parameters of $N_2$, $NH_3$ gas flow rate, RF power, and pressure s of hydrogenated amorphous silicon nitride are taken into account and analyzed by Taguchi experimental design method. The $NH_3$ gas flow rate and RF power are two major factors on the average threshold voltage and the a-SiNx:H film's structure. The hydrogen contents in $SiN_x$ films were measured by FTIR using the related Si-H/N-H bonds ratio in $a-SiN_x:H$ films. After the 330,000 sec gate bias stress is applied, the threshold voltages ($V_th$) shift less than 10%. This result indicates that the highly stable a-Si:H TFTs device can be fabricated with optimum gate $SiN_x$ insulator.

• 한국정밀공학회지
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• 제18권12호
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• pp.116-123
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• 2001

An automated injection molding design methodology has been developed to optimize multiple quality attributes, which are usually in conflict with each other, in injection molded parts. For the optimization, commercial CAE simulation tools and optimization techniques are integrated into the methodology. To decal with the multiple objective problem the relative closeness computed in TOPSIS(Technique for Order Preference by Similarity to Ideal Solution) is used as a performance measurement index for optimization multiple part defects. To attain robustness against process variation, Taguchi's quadratic loss function is introduced in the TOPSIS. Also, the modified complex method is used as an optimization tool to optimize objective function. The verification of the developed design methodology was carried out on simulation software with an actual model. Applied to production this methodology will be useful to companies in reducing their product development time and enhancing their product quality.

• 한국건설관리학회:학술대회논문집
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• 한국건설관리학회 2001년도 학술대회지
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• pp.373-378
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• 2001

본 연구에서는 국내 공동주택 건설현장의 품질관리 문제점 분석 및 개선방안을 제시하고자 문헌조사와 인터뷰 및 설문조사를 실시하여 문제점을 4가지 저해요인으로 분석하고, 4가지 저해요인 중 사람(조직)에 관련된 부분을 다구찌 S/N비 이론에 따라 품질에 관한 인지도, 품질조직(품질경영), 품질교육, 품질시스템으로 구분하고 개선방안을 제시하였다. 품질에 대한 인지도에서 모든 구성원의 적극적인 참여의식이 필요하고, 최고경영자, 현장소장(경영자)이 품질을 최우선으로 인식하고 실천해야 할 것으로 나타났다. 현장은 작업 팀 단위로 자원이 할당되고, 작업 팀 구성원의 충분한 의견을 반영한 수 있을 때 품질이 개선될 수 있으므로, 정보 기술을 이용하여 부서간 업무조정으로 작업 중복 등 비효율적인 원인 등을 최소화 시켜야 하는 것으로 나타났다. 품질교육은 계층별로 실무와 관련된 교육이 수행되어야 하고, 체계적인 교육을 바탕으로 이해와 관심을 유도하도록 지속적이어야 할 것으로 나타났다. 품질시스템은 현장에서 풀질문제가 발생할 때 적극적으로 대처할 수 있어야 하며, 품질방침과 목표를 명확히 하고, 품질 활동주체 상호간의 의사소통이 원활히 이루어질 수 있도록 구축되어야 할 것으로 나타났다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2002년도 ICCAS
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• pp.46.4-46
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• 2002

This study was motivated how it might be possible to validate structured sampling with orthogonal array for optimal design of a pin. The Taguchi method by orthogonal array, one of the structured sampling methods, has much advantage that is row cost and time saving for experiments. But this method has been applied in limited areas especially for mechanical problems. In this study, we experimented whether the structured sampling is useful for applying optimal design of mechanical elements. For the experiment, we first set up a mechanical problem which was related to determining optimal parameters associated a pin's crack occurred inside a hole. We, then, calculated combination of...

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2007년도 추계학술대회논문집
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• pp.311-317
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• 2007

The reduction of the Vehicle interior noise has been the main interest of NVH engineers. The driver's perception on the vehicle noise is affected largely by psychoacoustic characteristic of the noise as well as the SPL. The previous methods to evaluation of the SQ about vehicle interior noise are linear regression analysis of subjective SQ metrics by statistics and the estimation of the subjective SQ values by neural network. But these are so depended on jury test very much that they result in many difficulties. So, to reduce jury test weight, we suggested a new method using Mahalanobis distance for SQ evaluation. And, optimal characteristic values influenced on the result of the SQ evaluation were derived by signal to noise ratio(SN ratio) of the Taguchi method. Finally, the new method to evaluate SQ is constructed using Mahalanobis-Taguchi system(MTS). Furthermore, the MTS method for SQ evaluation was compared by the result of SQ grade table at the previous study and their virtues and faults introduced.

• 한국소음진동공학회논문집
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• 제18권4호
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• pp.393-399
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• 2008

The reduction of the Vehicle interior noise has been the main interest of NVH engineers. The driver's perception on the vehicle noise is affected largely by psychoacoustic characteristic of the noise as well as the SPL. The previous methods to evaluation of the SQ about vehicle interior noise are linear regression analysis of subjective SQ metrics by statistics and the estimation of the subjective SQ values by neural network. But these are so depended on jury test very much that they result in many difficulties. So, to reduce jury test weight, we suggested a new method using Mahalanobis distance for SQ evaluation. And, optimal characteristic values influenced on the result of the SQ evaluation were derived by signal to noise ratio(SN ratio) of the Taguchi method. Finally, the new method to evaluate SQ is constructed using Mahalanobis-Taguchi system(MTS). Furthermore, the MTS method for SQ evaluation was compared by the result of SQ grade table at the previous study and their virtues and faults introduced.