• Title/Summary/Keyword: Strain Hardening

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A Study on the strain hardening of tube hydroforming according to process (튜브 액압성형품의 공정단계별 가공 경화 특성 연구)

  • Park, H.K.;Yim, H.S.;Yi, H.K.;Jeon, D.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.325-328
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    • 2008
  • In recent years, developments of light weight vehicle are one of the most important issues in automotive industry. It is important to know the variations of the mechanical properties in the hydro forming process for the safe and durable design purposes. Generally, tube hydroforming process consists of three main processes such as bending, preforming, and hydroforming. It means that the strain hardening histories of final products are nonlinear. In this study, strain hardening behavior during hydroforming has been investigated by hydroforming of engine cradle as a model process. The variation of mechanical properties such as local hardness and strength were used as an index of strain hardening during respective processes. The correlationship between strength and hardness obtained from tensile test has been equivalently converted into correlation between hardness and measured strain.

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Analysis of dislocation density in strain-hardened alloy 690 using scanning transmission electron microscopy and its effect on the PWSCC growth behavior

  • Kim, Sung-Woo;Ahn, Tae-Young;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2304-2311
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    • 2021
  • The dislocation density in strain-hardened Alloy 690 was analyzed using scanning transmission electron microscopy (STEM) to study the relationship between the local plastic strain and susceptibility to primary water stress corrosion cracking (PWSCC) in nuclear power plants. The test material was cold-rolled at various thickness reduction ratios from 10% to 40% to simulate the strain-hardening condition of plant components. The dislocation densities were measured at grain boundaries (GB) and in grain interiors of strain-hardened specimens from STEM images. The dislocation density in the grain interior monotonically increased as the strain-hardening proceeded, while the dislocation density at the GB increased with strain-hardening up to 20% but slightly decreases upon further deformation to 40%. The decreased dislocation density at the GB was attributed to the formation of deformation twins. After the PWSCC growth test of strain-hardened Alloy 690, the fraction of intergranular (IG) fracture was obtained from fractography. In contrast to the change in the dislocation density with strain-hardening, the fraction of IG fracture increased remarkably when strain-hardened over 20%. From the results, it was suggested that the PWSCC growth behavior of strain-hardened Alloy 690 not only depends on the dislocation density, but also on the microstructural defects at the GB.

On the Role of Kinematic Hardening Rules in Predicting Relaxation Behavior (응력이완 거동의 예측에 대한 이동경화법칙의 역할)

  • Ho, Kwang-Soo
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.579-585
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    • 2008
  • Numerous experimental investigations on metallic materials and solid polymers have shown that relaxation behavior is nonlinearly dependent on prior strain rate. The stress drops in a constant time interval nonlinearly increase with an increase of prior strain rate. And the relaxed stress associated with the fastest prior strain rate has the smallest stress magnitude at the end of relaxation periods. This paper deals with the performance of three classes of unified constitutive models in predicting the characteristic behaviors of relaxation. The three classes of models are categorized by a rate sensitivity of kinematic hardening rule. The first class uses rate-independent kinematic hardening rule that includes the competing effect of strain hardening and dynamic recovery. In the second class, a stress rate term is incorporated into the rate-independent kinematic hardening rule. The final one uses a rate-dependent format of kinematic hardening rule.

Strain hardening behavior of linear polymer melts

  • Hong Joung Sook;Ahn Kyung Hyun;Lee Seung Jong
    • Korea-Australia Rheology Journal
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    • v.16 no.4
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    • pp.213-218
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    • 2004
  • Linear high-density polyethylene (PE) was controlled to induce strain-hardening behavior by introducing a small amount of second component with an anisotropic structure. In order to form an anisotropic structure in the PE matrix, the polymer was extruded through a twin-screw extruder, and the structure was controlled by varying the extrusion conditions. Depending on conditions, the second component formed a film, thread and droplet structure. If the second component was kept rigid, the morphology evolution could be delayed and the second component could maintain its film or thread structure without further relaxation. In par­ticular, the second component of the thread structure made a physical network and gave rise to remarkable strain hardening behavior under high extension. This study suggests a new method that induces strain hard­ening behavior by introducing a physically networked second component into the linear polymer melt. This result is anticipated to improve the processibility of linear polymers especially when extensional flow is dominant, and to contribute to our understanding of strain hardening behavior.

Analytical Study of the Effect of Material Properties on the Formability of Sheet Metals based on the M-K Model (M-K 모델 기반의 박판금속 성형성 평가에서 물성의 영향에 대한 해석적 연구)

  • Lou, Y.;Kim, S.B.;Huh, H.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.393-398
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    • 2010
  • This paper investigates the effect of material properties on the formability of sheet metals based on the Marciniak-Kuczynski model (M-K model). The hardening behavior of the material is modeled as the Hollomon model with the strain rate effect. The yield surfaces are constructed with Hosford79 yield function. The material properties considered in this study include the R-value, the strain hardening exponent, the strain rate hardening exponent, and the crystal structure of the material. The effect of the crystal structure on formability is roughly expressed as the change of the yield surface by varying the value of the exponent in Hosford79 yield function. Results show that the R-value affects neither the magnitude nor the shape of right hand side of forming limit diagrams (FLDs). Higher strain hardening exponent and higher strain rate hardening exponent improve the formability of sheet metals because they stabilize the forming processes.

Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

New Stress-Strain Model for Identifying Plastic Deformation Behavior of Sheet Materials (판재의 소성변형 거동을 동정하기 위한 새로운 응력-변형률 모델)

  • Kim, Young Suk;Pham, Quoc Tuan;Kim, Chan Il
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.4
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    • pp.273-279
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    • 2017
  • In sheet metal forming numerical analysis, the strain hardening equation has a significant effect on calculation results, especially in the field of spring-back. This study introduces the Kim-Tuan strain hardening model. This model represents sheet material behavior over the entire strain hardening range. The proposed model is compared to other well known strain hardening models using a series of uniaxial tensile tests. These tests are performed to determine the stress-strain relationship for Al6016-T4, DP980, and CP Ti sheets. In addition, the Kim-Tuan model is used to integrate the CP Ti sheet strain hardening equation in ABAQUS analysis to predict spring-back amount in a bending test. These tests highlight the improved accuracy of the proposed equation in the numerical field. Bending tests to evaluate prediction accuracy are also performed and compared with numerical analysis results.

A Modified Parallel Iwan Model for Cyclic Hardening Behavior of Sand(I) : Model Development (수정 IWAN 모델을 이용한 사질토의 반복경화거동에 대한 연구(I): 모델 개발)

  • 이진선;김동수
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.5
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    • pp.47-56
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    • 2003
  • In this paper, the cyclic soil behavior model. which can accommodate the cyclic hardening, was developed by modifying the original parallel IWAN model. In order to consider the irrecoverable plastic strain of soil. the cyclic threshold strain, above which the backbone curve deviates from the original curve, was defined and the accumulated strain was determined by summation of the strains above the cyclic threshold in the stress-strain curve with applying Masing rule on unloading and reloading curves. The isotropic hardening elements are attached to the original parallel IWAN model and the slip stresses in the isotropic hardening elements are shown to increase according to the hardening functions. The hardening functions have a single parameter to account for the cyclic hardening and are defined by the symmetric limit cyclic loading test in forms of accumulated shear strain. The model development procedures are included in this paper and the verifications of developed model are discussed in the companion paper.

Yielding Behavior and Strain Aging Properties of Bake Hardening Steel with Dual-Phase Microstructure (2상 조직을 갖는 소부경화강의 항복 거동과 변형 시효 특성)

  • Lee, Seung-Wan;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.315-320
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    • 2020
  • This study deals with the yielding behavior and strain aging properties of three bake hardening steels with dual-phase microstructure, fabricated by varying the annealing temperature. Bake hardening and aging tests are performed to examine the correlation of martensite volume fraction with yielding behavior and strain aging properties of the bake hardening steels with dual-phase microstructure. The volume fraction of martensite increases with increasing annealing temperature. Room-temperature tensile test results show that the yielding behavior changes from discontinuous-type to continuous-type with increasing volume fraction of martensite due to higher mobile dislocation density. According to the bake hardening and aging tests, the specimen with the highest fraction of martensite exhibited high bake hardening with low aging index because solute carbon atoms in ferrite and martensite effectively diffuse to dislocations during the bake hardening test, while in the aging test they diffuse at only ferrite due to lower aging temperature.

Analysis of Post Weld Deformation at HAZ by External Forces Based on Inherent Strain (고유변형도 기반 열변형부의 후속 하중에 기인한 용접 후 변형 해석)

  • Kim, Jong-Tae;Ha, Yun-Sok;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.2 s.146
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    • pp.220-227
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    • 2006
  • In case of welding, the inherent strains are generated, because a structure experiences the plastic yielding. The inherent strain is defined as the irrecoverable strain after removing structural restraints and loading. For the analysis method of welding distortion, equivalent loading method based on inherent strain is in general use due to its efficiency and effectiveness. However, it is generally difficult to know the final strain of the welded structure if additional loadings were applied after welding. for this reason, this study introduced the concept of the hardening and added the hardening term to the equivalent loading method based on inherent strain. Therefore, the purposes of this study are to develop the inherent strain formula considering the hardening effect and to calculate residual Stresses Using Proposed inherent Strain. Also, this Study Verified the availability Of proposed inherent strain method by loading-unloading experiment on welded plate.