• Title/Summary/Keyword: Stacking Design

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Optimum Design of Multi-Stacking Current Lead Using HTS Tapes (고온초전도 테이프를 이용한 적층형 전류 도입선의 최적설계)

  • 설승윤;김민수;나필선
    • Progress in Superconductivity and Cryogenics
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    • v.3 no.1
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    • pp.35-39
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    • 2001
  • The optimum cross-sectional area profile of gas-cooled high-temperature superconductor(HTS) current lead is analyzed to have minimum helium boil-off rate. The conventional constant area HTS lead has much higher helium consumption than the optimum HTS lead considered in this study. The optimum HTS lead has variable cross-sectional area to have constant satiety factor. An analytical formula of optimum shape of lead and temperature profile are obtained. For multi-stacking HTS current leads, the optimum tape lengths and minimum heat dissipation rate are also formulated. The developed formulations are applied to the Bi-2223 material, and the differences between constant area, constant safety-factor, and multi-stacking current leads are discussed.

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Interlaminar Shear Stresses of Laminated Composite Plates Subjected to Transversely Imp (횡방향 충격을 받는 적층복합판의 층간전단응력 해석)

  • Ahn, Kook-Chan;Park, Seung-Bum;Kim, Bong-Hwan
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.31-37
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    • 2002
  • This paper demonstrates the analyses of the interlaminar shear stress of laminated composite plates subjected to transversely impact. For this purpose, a plate finite element model based on the higher order shear deformation plate theory in conjunction with static contact laws is developed. Test materials were CFRP with cross-ply laminate $[O_4/{\theta}_4]_S$, $[90_4/{\theta}_4]_S$ stacking sequences and angle-ply laminate $[{\theta}_4/-{\theta}_4]_S$, $[{\theta}_4/-{\theta}_4]_S$ stacking deguences with $2^t{\times}40^w{\times}100^l(mm)$ dimension. As a result, stacking seguence and fiber orientation were found to have a significant effect on the interlaminar stresses in composite laminates.

A Study on the Design Optimization of Composite cylindrical shells with Vibration, Buckling Strength and Impact Strength Characteristics (복합재료 원통쉘의 진동, 좌굴강도, 충격강도 특성 및 그의 설계최적화에 관한 연구)

  • 이영신;전병희;오재문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.48-69
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    • 1997
  • The use of advanced composite materials in many engineering structures has steadily increased during the last decade. Advanced composite materials allow the design engineer to tailor the directional stiffness and the strength of materials as required for the structures. Design variables to the design engineer include multiple material systems. ply orientation, ply thickness, stacking sequence and boundary conditions, in addition to overall structural design parameters. Since the vibration and impact strength of composite cylindrical shell is an important consideration for composite structures design, the reliable prediction method and design methodology should be required. In this study, the optimum design of composite cylindrical shell for maximum natural frequency, buckling strength and impact strength are developed by analytic and numerical method. The effect of parameters such as the various composite material orthotropic properties (CFRP, GFRP, KFRP, Al-CFRP hybrid), the stacking sequences, the shell thickness, and the boundary conditions on structural characteristics are studied extensively.

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Optimal Design of Skin and Stiffener of Stiffened Composite Shells Using Genetic Algorithms (유전자 기법을 이용한 복합재 보강구조물 외피 및 보강재의 적층각 최적설계)

  • Yoon, I.S.;Choi, H.S.;Kim, C.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.233-236
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    • 2002
  • An efficient method was developed in this study to obtain optimal stacking sequences, thicknesses, and minimum weights of stiffened laminated composite shells under combined loading conditions and stiffener layouts using genetic algorithms (GAs) and finite element analyses. Among many parameters in designing composite laminates determining a optimal stacking sequence that may be formulated as an integer programming problem is a primary concern. Of many optimization algorithms, GAs are powerful methodology for the problem with discrete variables. In this paper the optimal stacking sequence was determined, which gives the maximum critical buckling load factor and the minimum weight as well. To solve this problem, both the finite element analysis by ABAQUS and the GA-based optimization procedure have been implemented together with an interface code. Throughout many parametric studies using this analysis tool, the influences of stiffener sizes and three different types of stiffener layouts on the stacking sequence changes were throughly investigated subjected to various combined loading conditions.

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The effects of stacking sequence on the penetration-resistant behaviors of T800 carbon fiber composite plates under low-velocity impact loading

  • Ahmad, Furqan;Hong, Jung-Wuk;Choi, Heung Soap;Park, Soo-Jin;Park, Myung Kyun
    • Carbon letters
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    • v.16 no.2
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    • pp.107-115
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    • 2015
  • Impact damages induced by a low-velocity impact load on carbon fiber reinforced polymer (CFRP) composite plates fabricated with various stacking sequences were studied experimentally. The impact responses of the CFRP composite plates were significantly affected by the laminate stacking sequences. Three types of specimens, specifically quasi-isotropic, unidirectional, and cross-ply, were tested by a constant impact carrying the same impact energy level. An impact load of 3.44 kg, corresponding to 23.62 J, was applied to the center of each plate supported at the boundaries. The unidirectional composite plate showed the worst impact resistance and broke completely into two parts; this was followed by the quasi-isotropic lay-up plate that was perforated by the impact. The cross-ply composite plate exhibited the best resistance to the low-velocity impact load; in this case, the impactor bounced back. Impact parameters such as the peak impact force and absorbed energy were evaluated and compared for the impact resistant characterization of the composites made by different stacking sequences.

Strength Analysis of Rear Upright Laminated with Carbon Fiber Composite for Leisure Purposed Small Electric Car (카본섬유 복합재 라미네이트를 적용한 레저용 소형 전기차량의 후륜 업라이트의 구조강도 해석)

  • Jang, Woongeun
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.3
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    • pp.273-280
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    • 2019
  • Carbon fiber composite laminate has been widely used in the area of sports applications such as race car, golf club, fishing rods, yacht. In this study, carbon fiber composite laminate was used in the rear upright of leisure purposed small size single-seat electric race car to reduce its unsprung mass of suspension system. The focus of this research is to investigate in finding optimal stacking lay-up of rear upright laminated with carbon fiber composite in the early design phase. Forces transferred from circuit road to rear upright were estimated through MBD(Multi-Body Dynamics)model of the rear suspension geometry. To evaluate the strength of the rear upright laminated with carbon fiber composite which generally behaves in an anisotropic or orthotropic manner, FEA(Finite Element Analysis) model suitable for composite materials was built followed by its strength was evaluated depending on different stacking lay-up. The result showed that Symmetric stacking lay-up [$45^{\circ}/-45^{\circ}/90^{\circ}/0^{\circ}$]s for frontal area and symmetric stacking lay-up with 1mm aluminum core [$45^{\circ}/-45^{\circ}/90^{\circ}/Core$]s for rear area were most suitable of 16 lay-up cases from the side of both strength based on Tasi-wu failure index and weight.

Optimization of stacking sequence for composite golf club shafts (복합재료 골프샤프트의 적층최적화)

  • Kim, Moo-Sun;Han, Dong-Chul;Kim, Seon-Jin;Lee, Woo-Il
    • Composites Research
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    • v.20 no.1
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    • pp.1-7
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    • 2007
  • This study presents a methodology for optimization of static characteristics of golf club shafts. Stacking sequence for the optimal composite shaft performance is searched. A new objective function is defined for the simultaneous optimization of flexural and torsional stiffnesses. Classical lamination theory is used for the static analysis. As the optimization tool, genetic algorithm is applied with the stacking sequence as design. variables. With the optimal stacking sequence, dynamic characteristics of the shaft is also studied.

An Investigation into the Three-dimensional Design of Turbine Rotor Blade for Turbopump (터보펌프용 터빈 로터 블레이드의 3차원 설계 연구)

  • Jeong, Sooin;Choi, Byoungik;Lee, Hanggi;Kim, Kuisoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1038-1044
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    • 2017
  • We are working on improving the performance by applying the three-dimensional design element to the rotor blades of high pressure supersonic impulse turbine that drives turbo pump of liquid rocket engine. In this paper, based on the shape of a rotor blade of a turbopump turbine designed in the past, a three-dimensional shape is applied to a rotor blade through a stacking line change such as sweep and dihedral. After performing the flow analysis, the changes in the turbine performance characteristics for each design element were carefully examined and the results were summarized.

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Ti/Cu CMP process for wafer level 3D integration (웨이퍼 레벨 3D Integration을 위한 Ti/Cu CMP 공정 연구)

  • Kim, Eunsol;Lee, Minjae;Kim, Sungdong;Kim, Sarah Eunkyung
    • Journal of the Microelectronics and Packaging Society
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    • v.19 no.3
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    • pp.37-41
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    • 2012
  • The wafer level stacking with Cu-to-Cu bonding becomes an important technology for high density DRAM stacking, high performance logic stacking, or heterogeneous chip stacking. Cu CMP becomes one of key processes to be developed for optimized Cu bonding process. For the ultra low-k dielectrics used in the advanced logic applications, Ti barrier has been preferred due to its good compatibility with porous ultra low-K dielectrics. But since Ti is electrochemically reactive to Cu CMP slurries, it leads to a new challenge to Cu CMP. In this study Ti barrier/Cu interconnection structure has been investigated for the wafer level 3D integration. Cu CMP wafers have been fabricated by a damascene process and two types of slurry were compared. The slurry selectivity to $SiO_2$ and Ti and removal rate were measured. The effect of metal line width and metal density were evaluated.

Design of Composite Laminate Bicycle Wheel considering Stacking Sequence (적층각을 고려한 복합재료 라미네이트 자전거 휠의 설계)

  • Lee, Jin-Ah;Hong, Hyoung-Taek;Kang, Kyoung-Tak;Chun, Heoung-Jae
    • Composites Research
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    • v.25 no.5
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    • pp.141-146
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    • 2012
  • The strength design for the lightweight bicycle wheel made of the Carbon/Epoxy composite laminates has been discussed in this paper. For bicycle wheel design, lightness of the wheel is important. Also, it has to satisfy the required strength under specific loading cases. Two testing methods for the bicycle wheel, i.e. vertical and complex loadings, are adopted in this study. Because the strengths of composite wheel is different in relation to the stacking sequence and the number of plies, it is important to decide an appropriate stacking sequence and number of layers for the composite wheel. From the finite element analysis results, the most stable sequence orientation and number of layers are determined. The stacking sequence $[0]_{8n}$, $[90]_{8n}$, $[0/90]_{2ns}$, $[{\pm}45]_{2ns}$, $[0/{\pm}45/90]_{ns}$ (n=1,2,3,4)are performed for finite element analysis. From results, $[0/{\pm}45/90]_{3s}$ lay-up is a good selection for the composite bicycle wheel. Also, the weakest point and layer are found in this study.