• Title/Summary/Keyword: Shafting System

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Development of Dual Stage Profile Shifted Gear System with Bearing-Integrated Structure for High Reduction Ratio (고감속비를 가지는 베어링일체형 구조의 2단 전위 감속기의 개발)

  • Hwang, Il-Kyu;Choi, Jung-Soo;Jung, Moon-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.5
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    • pp.312-323
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    • 2012
  • Planetary gearing is a gear system consisting of one or more planet gears, revolving about a sun gear. While the planetary gear system has many advantages- for example, high power density, large reduction in a small volume, multiple kinematic combinations, pure torsional reactions, and coaxial shafting, it has not been widely used because of its high bearing loads, inaccessibility, and design complexity. It is also necessary to shift several pairs of gear profiles at a same time. Therefore, designing profile shifted planetary gear system is a difficult and know-how dependent job. This study provides a practical solution to design a profile shifted gear system by the procedural design scheme, and proposes a bearing integrated structure of the dual stage profile shifted gear system with a robust output end. A dual stage profile shifted gear system with the bearing integrated structure is manufactured by the proposed design scheme in this study. This gear system is verified that it is good enough to commercialize, because it has high performance with high gear ratio and robust output end against axial and radial directional runouts in a small space.

A Study on Safety and Performance of Rope Cutter for Ship's Propeller (선박추진기 로프절단장치의 안전성 및 효용성에 관한 연구)

  • Lee, Won-Ju;Kim, Jong-Ho;Jang, Se-Hyun;Lee, Kyoung-Woo;Kim, Bo-Young;Lee, Woo-Kun;Rho, Beom-Seok;Kim, Jun-Soo;Choi, Jae-Hyuk
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.4
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    • pp.475-481
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    • 2018
  • In this study, the safety and effectiveness of ope cutter, developed to prevent frequent accident propeller windingness at sea. First, we calculated the bolt strength of the three types of rope cutting devices used in the experiment and the torsional stresses on the shafting system theoretical equation and the finite element method. As a result, the bolts used in the rope cutter confirmed from the viewpoint of safety life design and fail safe design. Also, safety satisfactory because of the small effect on the shaft system when locking up. Experiments were carried out to cut ropes and fishing nets from the sea using the ships equipped with three types of rope cutters verified to be safe. As a result, ropes of 20 to 50 mm in thickness were generally cut. It was found that the cutting efficiency of a rope cutter attached to shafting decreased when cutting thick ropes.

Use of dynamic absorber for reduction of shaft vibration in diesel engines of ship (축계진동 저감을 위한 동흡진기의 제안)

  • Park, Sok-Chu;Park, Kyung-Il;Kim, Jeong-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.743-748
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    • 2016
  • Ship's diesel engines have intrinsic problem to make vibrations caused by cylinder explosion and unbalanced rotating mass. These vibrations might induce noises, are transferred to hull and neighboring structures and cause secondary vibrations. This paper suggests the use of an additional dynamic absorber with a sub-vibration system to reduce the aforementioned vibrations. This dynamic absorber is designed based on an analysis of the free vibration of the engine shafting system and the forced vibrations.

Design Technique of a Permanent Magnet High-speed Motor for Improving Power Density and Efficiency (영구자석 고속전동기의 출력밀도 및 효율 향상을 위한 설계 기법)

  • Lee, Ki-Doek;Lee, Ju;Lee, Hyung-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.3
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    • pp.425-430
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    • 2014
  • This paper presents a design technique to improve the power density and efficiency of a permanent magnet high-speed motor by using the mono-PM rotor. The suggested model minimized rotor diameter and stack length which have a bad influence on shafting in the high-speed operation. Conventional and suggested motors are analyzed and compared by using FEM(Finite Element Method) to verify the effectiveness. The overall performance such as torque, losses, efficiency and power density and so on are investigated in detail. The results of the analysis deduced that the suggested mono-PM rotor design is superior to the conventional one.

Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성 커플링의 동특성과 적응성)

  • Lee, D.C.;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.90-95
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    • 2008
  • Medium and high speed marine diesel engines have been widely used as prime mover in small car ferries and fishing vessels with reduction gear. These propulsion shafting system should be installed and matched the elastic coupling between engine and reduction gear to isolate the vibratory torque. In this paper, the elastic dynamic characteristics of coupling with rubber type circular segments is confirmed by the theoretical analysis using the FEM and the hydraulic exciting test at shop. And its adaptation is investigated in the torsional vibration test in factory shop.

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A Study on the Strength Analysis of Crankshaft for 4 Stroke Marine Diesel Engine (선박용 4행정 디젤엔진의 크랭크축 강도해석에 관한 연구)

  • Lee, D.C.;Kang, D.S.
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.359-368
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    • 2006
  • The trend on marine diesel engine productions and refinements has led to a higher mean effective pressure and thermal efficiency. These resulted in increased maximum combustion pressure within the cylinder and vibratory torque in crankshaft. In view of this. the crankshaft should be able to withstand the dynamic stresses caused by load variations. Different factors including size, material and stress concentration factors should also be considered to ensure the reliability of the shafting system. As such, crankshaft must be designed and compacted within its fatigue strength. In this paper, the strength analysis of crankshaft Is carried out by: simplified method recommended by IACS(International Association Classification Societies) M53 and a detailed method with the crankshaft assumed as a continuous beam and bearing supported in its flexibility. The results of these two methods are then compared.

A study of Axial Vibration of Two Stroke Low Speed Diesel Engine On the Diesel Power Plant (육상 디젤 발전소용 저속 2행정 디젤엔진의 종진동에 관한 연구)

  • Lee, D.C.;Ko, J.Y.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1816-1822
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    • 2000
  • The maximum and mean indicated pressure of two stroke low speed diesel engine has been continuously increased with a view of increasing engine power and also reducing fuel consumption. As a result, axial excitation has been highed comparing to that of the previous and so in standard axial vibration damper is applied to all two stroke low speed diesel engine at the free end of crankshaft. Though many studies were carried out for marine use, few has been made for diesel power plant because there was little demand for power plant. Nowadays, diesel engine is much to be used for many benefits and so in this paper, the optimum design of axial vibration on the 65 MW diesel power plant with 9K80MC-S engine was carried out. And the axial-torsional coupled vibration of this shafting system is identified by theoretical analysis and vibration measurement.

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Control of Deckhouse Vibration of a Container Ship due to Higher Order Inertial Excitation of Main Engine (주기관 고차 관성기진력에 의한 콘테이너선 선루진동의 제어)

  • Lee, Soo-Mok;Kim, Won-Hyun;Chung, Kyoon-Yang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.876-880
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    • 2000
  • Vibration problem of deckhouse structure in a container vessel was investigated through the analysis and measurement. The natural frequency of deckhouse structure was found to be resonant with main engine 4th order excitations in the operating range, major sources of which were main engine inertial moment and axial thrust of the propulsion shafting system. To investigate and solve the problem, exciter test was performed to identify the vibration chracteristics of the ship structure and mechanical balancer was installed to compensate the 4th order inertial moment. Measurement results under the conditions with and without balancer operating were compared and analyzed to confirm the balancer effect. Good coincidence was found between the measurement and analysis results, which made it possible to predict the vibration problem in the earlier design stage.

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Dynamic Characteristics and Adaptation of Elastic Coupling with Rubber Type Circular Segments (원형 고무 세그먼트를 갖는 탄성커플링의 동특성과 적응성)

  • Lee, D.C.;Barro, Ronald D;Kim, J.K.;Nam, T.K.;Yu, J.D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.4
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    • pp.346-351
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    • 2011
  • Medium and high speed marine diesel engines with reduction gear have been widely used as prime mover in small car ferries and fishing vessels. The elastic coupling should be installed and complemented the propulsion shafting system to isolate the vibratory torque between engine and reduction gear. In this paper, the dynamic characteristics of elastic coupling with rubber type circular segments is confirmed by theoretical analysis using the FEM and the hydraulic excitation test at shop. Further adaptation was investigated with the torsional vibration test at diesel engine factory shop.

Optimum Design of Washing Machine Flange using Design of Experiment (실험계획법을 이용한 세탁기 플랜지 단면 최적설계)

  • Lee, In-Soo;Kim, Byung-Min;Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.5
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    • pp.601-608
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    • 2007
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Flange is located between the drum and shaft, transferring power from the shaft to drum, and acting as a supporter of the back of the drum. Because section of flange has various design factors according to configuration of flange, the optimum conditions can’t be easily determined. Using a design of experiment (DOE), this study was performed investigating the interaction effect between factors as well as the main effect of the each design factor under bending and twist and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.