Browse > Article
http://dx.doi.org/10.7315/CADCAM.2012.312

Development of Dual Stage Profile Shifted Gear System with Bearing-Integrated Structure for High Reduction Ratio  

Hwang, Il-Kyu (School of Robot and Automation Engineering, Dongyang Mirae University)
Choi, Jung-Soo (Ttron Co. Ltd.)
Jung, Moon-Soo (Ttron Co. Ltd.)
Abstract
Planetary gearing is a gear system consisting of one or more planet gears, revolving about a sun gear. While the planetary gear system has many advantages- for example, high power density, large reduction in a small volume, multiple kinematic combinations, pure torsional reactions, and coaxial shafting, it has not been widely used because of its high bearing loads, inaccessibility, and design complexity. It is also necessary to shift several pairs of gear profiles at a same time. Therefore, designing profile shifted planetary gear system is a difficult and know-how dependent job. This study provides a practical solution to design a profile shifted gear system by the procedural design scheme, and proposes a bearing integrated structure of the dual stage profile shifted gear system with a robust output end. A dual stage profile shifted gear system with the bearing integrated structure is manufactured by the proposed design scheme in this study. This gear system is verified that it is good enough to commercialize, because it has high performance with high gear ratio and robust output end against axial and radial directional runouts in a small space.
Keywords
Bearing integrated structure; Gear reduction ratio; Planetary gearing; Profile shifted gear; Robust output end supporter;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Heller, W.H., Planetary Speed Reducer, UMC Industries, Inc., US Patent No. 4,429,594.
2 Duer, M.J., Compound Epicyclic Gear Mechanism, General Motors Corporation, US Patent No. 3,081,648.
3 Baira, B.-W., Tsayb, C.-B., 2001, Effects of Profile Shifted Factor and Pressure Angle on the ZK-type Dual-lead Worm Gear Drives, Journal of Materials Processing Technology, 112(1), pp. 29-36.   DOI   ScienceOn
4 Tsai, S.-J., Wu, S.-H., 2007, Geometrical Design of Conical Gear Drives with Profile-shifted Transmission, 12th IFToMM World Congress, Besancon, France, June 18-21.
5 Nadano, H., Terauchi, Y., Nohara, M., 1982, On The Effect of the Tooth Profile Modification on the Dynamic Load and the Sound Level of the Spur Gear, Bulletin of JSME, 25(207), pp. 1474-1481.   DOI
6 Kim, J.H., 2007, Gear and Hobbing Operation, Gijeon Publishing Co., Seoul, pp. 60-99.
7 Gear Technical Reference, http://www.khkgears.co.jp, pp. 19-20.
8 KS B ISO 6336-2, Calculation of Load Capacity of Spur and Helical Gears - Part 2: Calculation of Surface Durability, pp. 2-15.
9 AGMA American Gear Manufacturers Association, http://www.agma.org/
10 KISSSOFT User Manual Release 03/2011, http://www.kisssoft.ch/english/home/index.php
11 Taldenko, Y.K., 1994, Mathematical Model of Planetary Roller-Tooth Reduction Gears, Chemical and Petroleum Engineering, 30(4), pp. 145-153.   DOI   ScienceOn
12 Planetary Gearing from Wikipedia, http://en.wikipedia.org/wiki/Epicyclic_gearing
13 Cabral, E., Nagahashi, F., Marcos Hunold, C., Design, Construction and Test of a Two-Stage Planetary Traction Speed Reducer, ABCM Symposium Series in Mechatronics, 1, pp. 444-453.
14 Song, Y., Zhang, J., Zhang. C., 2007, Researches on Key Technologies in Optimization Design Of Ring-Plate Gear Reducer, 12th IFToMM World Congress, Besancon (France), June 18-21.
15 Lynwander, P., 1983, Gear Drive Systems: Design and Application. Marcel Dekker, New York.
16 Smith, J.D., 1983, Gears and Their Vibration: A Basic Approach to Understanding Gear Noise. Marcel Dekker, New York and MacMillan, London.