• Title/Summary/Keyword: Real-time inspection system

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Development of Real-Time Under Vehicle Inspection System Engine by Image Identification Event (영상 판독 이벤트 신호로 제어되는 실시간 차량하부 검사 시스템 엔진 개발)

  • Jeon, Ji-Hye;Yang, Ji-Hee;Jang, Ji-Woong;Park, Goo-Man
    • Journal of Satellite, Information and Communications
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    • v.10 no.3
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    • pp.16-21
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    • 2015
  • In this paper, we presented Under Vehicle Inspection System by comparing two image signals. Two signals are generated by license plate number and under-vehicle pattern recognition. The test shows reliable precision within real-time of 2.8sec, which can be applicable commercially. In the future, more research will be conducted to enhance the precision by automatic image balance in many challenging situations.

Establishment of RTSP-based construction site remote management system (RTSP기반 건설현장 원격관리 시스템 구축)

  • Woo Yun-Hee;Yun, Hyo-Woon;Yoo, Moo-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.165-166
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    • 2023
  • Construction inspection and monitoring are key activities in construction projects. Automation of inspection tasks improves the limitations and inefficiencies of manual construction inspections, enabling systematic and consistent construction inspections. In this paper, an RTSP (Real-Time Streaming Protocol) system is used to remotely manage and supervise the construction site without having to visit the construction site by deploying a robot on site on behalf of four construction stakeholders (owner, supervisor, constructor, and designer). I would like to propose. The proposed system can contribute to identifying and monitoring the process process and work results at the construction site in real time.

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Automatic Display Defect Detection System Using Image Processing (영상 처리를 이용한 디스플레이 화질 결함 자동 검출시스템)

  • Dong-Uk Kwon;Hye-Won Son;So-Yeon Jeon;Won Il Lee
    • IEMEK Journal of Embedded Systems and Applications
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    • v.19 no.5
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    • pp.259-265
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    • 2024
  • In this paper, we propose an automatic display defect detection system using image processing. The existing inspection by operators has the disadvantage that human errors may occur due to the operator's skill level, fatigue, etc., and that standardization and quantification are difficult. It also has disadvantages such as the limited inspection speed and the cost of the operator's education. The proposed system automatically detects various display defects through image processing algorithms. It was developed based on the Jetson Nano, one of the most popular SBCs (Single Board Computers), and it has a conveyor belt to automatically moves the display to the inspection position. By providing a human machine interface (HMI), the operator can check the inspection information in real time, and control the inspection flow. By storing the inspection results as a log file, the operator can check the inspection results at any time, such as the time taken to perform each algorithm and the location of the detected defects. In addition, a multi-threaded structure was adopted. The camera's operations and inspection algorithms are executed in parallel in different threads, which can shorten the inspection time compared to the system based on a single-threaded structure. The experimental results prove the defect detection capability of the system and the efficiency of the inspection time.

A Real-time Copper Foil Inspection System using Multi-thread (다중 스레드를 이용한 실시간 동판 검사 시스템)

  • Lee Chae-Kwang;Choi Dong-Hyuk
    • Journal of KIISE:Computing Practices and Letters
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    • v.10 no.6
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    • pp.499-506
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    • 2004
  • The copper foil surface inspection system is necessary for the factory automation and product quality. The developed system is composed of the high speed line scan camera, the image capture board and the processing computer. For the system resource utilization and real-time processing, multi-threaded architecture is introduced. There are one image capture thread, 2 or more defect detection threads, and one defect communication thread. To process the high-speed input image data, the I/O overlap is used through the double buffering. The defect is first detected by the predetermined threshold. To cope with the light irregularity, the compensation process is applied. After defect detection, defect type is classified with the defect width, eigenvalue ratio of the defect covariance matrix and gray level of defect. In experiment, for high-speed input image data, real-time processing is possible with multi -threaded architecture, and the 89.4% of the total 141 defects correctly classified.

Development of Real-Time COF Film Complex Inspection System using Color Image (컬러영상을 이용한 실시간 COF 필름 복합 검사시스템 개발)

  • Kim, Yong-Kwan;Lee, In Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.112-118
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    • 2021
  • In this study, an inspection method using a color image is proposed to conduct a real-time inspection of covalent organic framework (COF) films to detect defects, if any. The COF film consists of an upper pattern SR and a lower PI. The proposed system detects the defects of more than 20 ㎛ on the SR surface owing to the characteristics of the pattern, whereas on the PI surface, it detects defects of more than 4 ㎛ by utilizing a micro-optical system. In the existing system, it is difficult for the operator to conduct a full inspection through a high-performance microscope. The proposed inspection algorithm performs the inspection by separating each color component using the color contrast of the pattern on the SR side, and on the PI surface it inspects the bonding state of the mounted chip. As a result, it is possible to confirm the exact location of the defects through the SR and PI surface inspections in the implemented inspection.

Development of Real-time Bridge Inspection Application connected with Bridge Management System (교량관리시스템과 연계된 실시간 교량 현장조사 프로그램 개발)

  • Park, Kyung-Hoon;Sun, Jong-Wan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7893-7901
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    • 2015
  • It is important to the periodic collection and analysis of the maintenance and management information of bridges for a more safe and efficient management of the bridges. To enhance the reliability and ease of acquisition of the bridge inspection information that is the basis for a strategy for safe and economic management using the bridge management system (BMS), this study develops a smart phone application for bridge inspection and ensures the actual applicability of the application. The developed application that is linked with the BMS for life-cycle management of bridges is possible to real-time query, modify and transmit of the maintenance-related information, and the application is able to greatly relieve the time and cost for the bridge inspection through the automatic creation of site inspection reports. The proposed method using the application is directly or indirectly expected to be very high effects of value improvement, such as ease of use, improved accuracy, sustainability of information, and future utilization, compared to conventional inspection method.

A Real-Time Inspection System for Digital Textile Printing (디지털 프린팅을 위한 실시간 직물 결점 검출 시스템)

  • Kim, Kyung-Joon;Lee, Chae-Jung;Park, Yoon-Cheol;Kim, Joo-Yong
    • Textile Coloration and Finishing
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    • v.20 no.1
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    • pp.48-56
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    • 2008
  • A real-time inspection system has been developed by combining CCD based image processing algorithm and a standard lighting equipment. The system was tested for defective fabrics showing nozzle contact scratch marks, which are one of the frequently occurring defects. Two algorithms used were compared according to both their processing time and detection rate. First algorithm (algorithm A) was based on morphological image processing such as dilation and opening for effective treatment of defective printing areas while second one (algorithm B) mainly employs well-defined edge detection technique based on canny detector and Zermike moment. It was concluded' that although both algorithms were quite successful, algorithm B showed relatively consistent performance than algorithm A in detecting complex patterns.

A Study on RFID and Bar-code System Simulations for Delay Time Cost in DC Inspection Process (RFID와 바코드가 적용된 검수작업의 대기비용 비교를 위한 시뮬레이션)

  • Park, Sung-Mee;Kim, Jung-Ja
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.4
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    • pp.111-117
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    • 2007
  • Comparing with bar-code systems, RFID systems can supply more efficient work. Using RFID systems, logistic management systems could be helped effectively to gather real-time information. It's available to reduce the working time and object's delay time, and to deal with real-time information by using RFID system. Until now, based on how many pallets used, there is few study about best workload of RFID system. Therefore, in this study, both bar-code and RFID system simulations were executed for inspection process in distribution center. As a result, following the ware pallet quantity, the total cost of both working time and other delay times were calculated and the sensitivity analysis of total cost trend was executed.

Development of AOI(Automatic Optical Inspection) System for Defect Inspection of Patterned TFT-LCD Panels Using Adjacent Pattern Comparison and Border Expansion Algorithms (패턴이 있는 TFT-LCD 패널의 결함검사를 위하여 근접패턴비교와 경계확장 알고리즘을 이용한 자동광학검사기(AOI) 개발)

  • Kang, Sung-Bum;Lee, Myung-Sun;Pahk, Heui-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.5
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    • pp.444-452
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    • 2008
  • This paper presents an overall image processing approach of defect inspection of patterned TFT-LCD panels for the real manufacturing process. A prototype of AOI(Automatic Optical Inspection) system which is composed of air floating stage and multi line scan cameras is developed. Adjacent pattern comparison algorithm is enhanced and used for pattern elimination to extract defects in the patterned image of TFT-LCD panels. New region merging algorithm which is based on border expansion is proposed to identify defects from the pattern eliminated defect image. Experimental results show that a developed AOI system has acceptable performance and the proposed algorithm reduces environmental effects and processing time effectively for applying to the real manufacturing process.

Real-Time Pipe Fault Detection System Using Computer Vision

  • Kim Hyoung-Seok;Lee Byung-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.30-34
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    • 2006
  • Recently, there has been an increasing demand for computer-vision-based inspection and/or measurement system as a part of factory automation equipment. In general, it is almost impossible to check the fault of all parts, coming from part-feeding system, with only manual inspection because of time limitation. Therefore, most of manual inspection is applied to specific samples, not all coming parts, and manual inspection neither guarantee consistent measuring accuracy nor decrease working time. Thus, in order to improve the measuring speed and accuracy of the inspection, a computer-aided measuring and analysis method is highly needed. In this paper, a computer-vision-based pipe inspection system is proposed, where the front and side-view profiles of three different kinds of pipes, coming from a forming line, are acquired by computer vision. And the edge detection is processed by using Laplace operator. To reduce the vision processing time, modified Hough transform is used with clustering method for straight line detection. And the center points and diameters of inner and outer circle are found to determine eccentricity of the parts. Also, an inspection system has been built so that the data and images of faulted parts are stored as files and transferred to the server.