• 제목/요약/키워드: Process Cost

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The Effects of Imprecise Measurement on the Economic Asymmetric $\bar{X}$ and S Control Charts

  • Yang, Su-Fen
    • International Journal of Quality Innovation
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    • 제3권2호
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    • pp.46-56
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    • 2002
  • The presence of imprecise measurement may seriously affect the efficiency of process control and production cost. A cost model is derived to determine the design parameters of the economic asymmetric $\bar{X}$ and S control charts including measurement errors. The effects of imprecise measurement on the performance of the economic asymmetric $\bar{X}$ and S control charts and production cost are examined for the case where the process mean and process standard deviation may change. Application of the proposed control charts is demonstrated through an example. Numerical examples illustrate the effects of imprecise measurement on the design parameters of the proposed control charts. It shows that the imprecision measurement may seriously affrct the ability of the proposed control charts to detect process disturbances quickly, change the sampling frequency, and increase the production cost compared to the control charts excluding measurement errors.

MAINTENANCE SETUP AND SETUP PERFORMANCE IMPROVEMENT IN AN UNRELIABLE PRODUCTION SYSTEM

  • Lee, Chang-Hwan
    • Management Science and Financial Engineering
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    • 제3권1호
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    • pp.57-74
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    • 1997
  • An EOQ-like inventory model for a manufacturing process is studied. The system is assumed to deteriorate during the production process. The results are either the production of a number of defective items, or the breakdown of the production machine. The optimal production lot size is derived. The model is extended to the case in which the probabilities of making defective items and machine breakdowns are a function of both the quantity (amount) and quality (performance) of the consumed setup cost (including the preventive maintenance cost). We further assume that the setup performance can be improved by investing in the performance improvement program. Hence, the same or a better setup outcome can be achieved with a lower setup cost. We then investigate the optimal setup cost and investment policy simultaneously, thereby achieving a better process quality and setup cost reduction concurrently.

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Process Reliability Improvement and Setup Cost Reduction in Imperfect Production System

  • Lee, Chang-Hwan
    • 한국경영과학회지
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    • 제22권4호
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    • pp.93-113
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    • 1997
  • In studying an EOQ-like inventory model for a manufacturing process, a number of findings were made. The system can "go out of control" resulting in a relatively minor problem state or "break-down". When the production system is in the minor problem statei produces a number of defective items. It is assumed that each defective piece requires rework cost and related operations. Once the machine breakdown takes place, the production system produces severely defective items that are completely unusable. Each completely unusuable item is immediately discarded and incurs handling cost, scrapped raw material cost and related operations. Two investment options in improving the production process are introduced : (1) reducing the probability of machine breakdown, breakdowns, and (2) simultaneously reducing the probability of machine breakdowns and setup costs. By assuming specific forms of investment cost function, the optimal investment policies are obtained explicitly. Finally, to better understand the model in this paper, the sensitivity of these solutions to changes in parameter values and numerical examples are provided.amples are provided.

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표준원가 분석을 통한 재활용 기준비용 재산정에 관한 연구 (A Study on Re-calculation of Recycling Standard Cost through the Analysis on Standard Cost)

  • 이희남;최윤정
    • 대한안전경영과학회지
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    • 제13권1호
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    • pp.189-193
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    • 2011
  • The current standard cost for recycling applied under the Extended Producer Responsibility(EPR) institution, is not coping with continuously increased number of obligatory subject items as well as a variety of variable cost changing factors regarding the recycling treatment cost caused by price fluctuation such as increased material and labor cost entirely across the society; changes in recycling treatment process following the developing technologies; and changes in the required work forces and equipments followed by the trends of automated facilities. Despite such various cost fluctuation factors, the current EPR is not coping with the trends, making the re-calculation process difficult, which causes differences between the real treatment cost for recycling. In this study, the analysis was made on main factors affecting on the related cost and the related price changing index was calculated, by conducting the influence evaluation on the standard cost factors of the current standard cost for recycling. Through theses results, more objective standard will be set for the re-calculation of standard cost for recycling to greatly contribute to setting up the midterm and long-term strategies in the future towards efficient institution.

선박 건조의 생산단위에 대한 Cost Model (A Cost Model for an Activity in Ship Production)

  • 김정제
    • 대한조선학회논문집
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    • 제28권1호
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    • pp.197-205
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    • 1991
  • 생산계획 최적화를 도모하기 위하여 선박조립공정을 구성하는 소 생산단위인 activity에 대한 수학적인 cost model을 수립하는 방법을 제시하였다. 이 cost model의 수립은 실제로 work study 방법을 이용하여 작업자수와 작업시간간의 관계식을 작성하고 Marginal costing 개념을 이용하여 해당기업의 연간 총 cost를 각 생산자원의 사용량에 분배하여 단위공수 및 단위시설 사용량에 대한 cost를 산출함으로서 이루어진다. 이 방법을 실제의 한 activity의 예에 적용하여 보고 일반적인 방법을 제시하였다.

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건설공사 공사비 예측 및 관리기술 발전방향 : 호주 사례를 중심으로 (Direction for Improving Cost Estimation and Management of Construction Projects : Comparing to Australian System)

  • 지세현;박문서;이현수;윤유상
    • 한국건설관리학회논문집
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    • 제9권2호
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    • pp.170-181
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    • 2008
  • 건설 프로젝트는 생산과정 이전에 설계도면을 바탕으로 예상되는 비용이 산정되며, 기획단계는 소요예산을 책정하고 설계단계는 예산에 합당한 효율적 대안을 찾으며, 정확한 입찰금액을 예측하기 위해 수차례 이루어진다. 특히, 물량산출 이전까지 예측되는 공사비의 정확도와 신뢰도는 매우 중요하다. 그러나, 국내의 경우 면적당 단가 방식 공사비 예측을 벗어나지 못할 뿐 아니라, 단계별 예측방법, 프로세스, 데이터 분석 및 관리기술 등이 표준화되어 체계적이고 종합적으로 관리되지 못하고 있다. 이에 국내 공사비 예측기술 및 관리기술 발전을 위하여 첫째, 표준화된 공사비 데이터베이스 구축과 국가차원의 종합적 관리가 필요하며, 구축 방법으로 다차원 공사비 데이터베이스 개념모델 CUBE를 제시하였다. 둘째 단계별 공사비 예측의 목적에 맞는 코스트 모델 적용이 필요하며, 코스트 모델의 방법론을 기획단계와 설계단계로 구분하여 제시하였다. 셋째, 이러한 두 가지 코스트 모델을 적용한 코스트 플래닝 프로세스를 제시하였고, 넷째, 공사비 예측 및 관리 전문인력 양성의 필요성을 제시하였다.

BIM기반 건축물 수선교체비 산정 프로세스 (BIM-based Repair&Replacement (R&R) Cost Estimating Process)

  • 박지은;유정호
    • 한국건설관리학회논문집
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    • 제17권2호
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    • pp.31-38
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    • 2016
  • 건설사업비 중 건축물의 유지관리비용이 차지하는 비중이 초기투자비만큼이나 상당하며 국내의 경우 건설공사의 생애주기비용(LCC)관점에서 설계VE검토 업무를 시행하고 있다. 건설산업의 정보화와 고도화 급속히 진행됨에 따라 BIM에 대한 관심이 고조되고 있다. 2012년부터 조달청은 500억원 이상인 공공공사에 BIM적용을 의무화를 시작으로 2016년부터 조달청이 발주하는 모든 공공공사에 BIM적용이 의무화된다. 건축설계의 패러다임이 2D방식에서 3D, 데이터관리 관점의 BIM으로의 전환이 정책적으로 이루어지고 있는 환경에서, LCC측면에서의 BIM활용에 대한 연구는 미흡한 실정이다. 특히, LCC분석 요소 중 하나인 수선교체비 산정을 위한 BIM 소프트웨어는 부재하며 상용화된 BIM저작도구에서 수선교체비 산정을 위한 정보의 전달이 부족하다. 따라서 본 연구에서는 데이터 표준 포맷인 IFC기반 수선교체비 산정을 위한 프로세스를 제안한다. 먼저, 현재 존재하는 수선교체 기준을 분석하고 BIM기반 수선교체비 산정 요구정보를 정의한다. 정의된 요구정보는 각 정보에 해당하는 IFC를 통해 추출되고, BIM기반 수선교체비 산정 요구정보 DB에 저장된다. 이는 외부 DB인 수선교체기준DB와 단가DB와 연계하여 수선교체비를 산정한다. 본 연구가 제시하는 프로세스를 통해 BIM환경에 대응하여 BIM모델을 활용한 수선교체비 산정의 효율화를 기대하며 수선교체비 뿐만 아니라 초기공사비, 에너지비용, 유지관리비용에 이르기까지 향후 LCC분석 요소에 확장하여 적용이 가능할 것이며 BIM기반 LCC분석의 표준화에 기여할 수 있다.

프로세스 재설계에 대한 가치평가모형: 제조업체 사례연구 (Evaluation Model of the Value of Process Redesign: A Case Study of Manufacturing Company)

  • 이상재
    • 한국경영과학회지
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    • 제24권4호
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    • pp.81-94
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    • 1999
  • Organization change projects such as Business Process Redesign(BPR) have been implemented by many firms for enhancing their organizational performance. However, management is reluctant to initiate these projects due to enterprise-wide impact and steeper project cost than the traditional system development projects. Thus, there emerges a need to accurately assess the value of the redesigned organizational process for the successful implementation of BPR projects. The purpose of this study is to assess the value of process redesign in the point of resource utilization and allocation, and cycle time and cost reduction. The candidate process and the design alternatives are identified from organizational requirements analysis. The variables and their relations are defined to perform task activity analysis, bottleneck analysis, cycle cost analysis, and resource utilization analysis. A Case study of a manufacturing company indicates that the assessments method proposed in this study is a promising approach to identify the business alternative process that lead to the highest organizational performance.

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프로세스 품질 개선과 셋업 절감을 고려한 연속 및 불연속 배송 환경에서의 최적 불완전 품질 재고 모형 (Optimal Imperfect-Quality Inventory Models for Continuous and Discrete Shipping with Process Improvement and Setup Reduction)

  • 김대수;유승호
    • 한국경영과학회지
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    • 제34권1호
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    • pp.11-28
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    • 2009
  • Intelligent investment in setup cost reduction and process reliability improvement is crucial to an emerging integrated lean six sigma practice today. This study examines a cost-minimizing problem of jointly determining production lot size, setup cost reduction, and process reliability improvement decisions for a manufacturer with an imperfect production process. We develop models for previously untapped discrete shipping in a supply chain context as well as continuous shipping and solve them optimally using differential calculus and nonlinear programming. We also conduct analytic and numerical sensitivity analyses to provide various important managerial insights into practices.

제조생산공정의 경제적 샘플링 검사방식 설계 (A Design of Sampling Inspection Plan for Single Manufacturing Production Process)

  • 서경범;박명규
    • 산업경영시스템학회지
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    • 제21권48호
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    • pp.269-277
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    • 1998
  • In this study, a traditional concept of sampling inspection plan for the quality assurance system is extended to a consideration of economic aspects in total production system by representing and analyzing the effects between proceding/succeeding production process including inspection. This approach recognizes that the decision to be made at one manufacturing process (or assembly process) determine not only the cost and the average outgoing quality level of that process but also the input parameters of the cost and the incoming quality to the succeeding process. By analyzing the effects of the average incoming and outgoing quality, manufacturing/assembly quality level and sampling inspection plan on the production system, mathematical models and solution technique to minimize the total production cost for a single product manufacturing system with specified average outgoing quality limit (AOQL) are suggested.

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