• The Transactions of the Korean Institute of Power Electronics
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• v.20 no.5
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• pp.479-490
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• 2015

The conventional phase-shifted full-bridge (PSFB) converter with an LC filter has been widely used for high-power applications of over 1.0 kW. However, the PSFB converter cannot obtain optimal power conversion efficiency during the battery charging in electric vehicle (EV) on-board battery charger applications because of its unique drawbacks, such as a large circulating current and very high voltage stress in the rectifier diodes. As a result, the converters with a capacitive filter, such as LLC resonant converters, replace the PSFB converter in the EV chargers. This study analyzes the problems of the PSFB converter for EV on-board charger applications in detail. Moreover, the newest converters based on the conventional PSFB converter are reviewed. On the basis of the reviews, new PSFB converter topologies are proposed for EV charger applications. The new topologies are formed by connecting the rectifier stage in the PSFB converter with the output of an LLC resonant converter in series. Many problems of the conventional PSFB converter for EV charger applications can be solved and the performance can be more improved because of this structure; this idea is confirmed by an experiment consisting of prototype battery chargers under the output voltage range of 250-450 Vdc at 3.3 kW.

• The Transactions of the Korean Institute of Power Electronics
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• v.25 no.6
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• pp.425-432
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• 2020

The phase-shifted, full-bridge (PSFB) DC-DC converter is widely used in electric vehicles (EVs) to charge a low-voltage (12 V) battery from a high-voltage battery. A Photovoltaic (PV) module-integrated PSFB converter is proposed for the EV power conversion system. The converter is useful because solar energy can be utilized to extend the driving range. The buck converter circuit is simply realized by adding one switch to the conventional PSFB converter's secondary side. For the inductor and diode, the existing components in the PSFB converter are shared. The proposed converter can charge a low-voltage battery from the PV module with maximum power point tracking. In addition, the two power sources can be used simultaneously, and efficiency is increased by reducing the circulating current, which is a problem for the conventional PSFB converter.

• The Transactions of the Korean Institute of Power Electronics
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• v.24 no.1
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• pp.66-69
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• 2019

This study proposes a high-efficiency phase-shifted full-bridge (PSFB) converter with a wide input voltage range. The conventional PSFB converter is a useful topology in high-power applications. This converter not only achieves the zero-voltage switching of the primary switches, but also has small RMS current in the primary side. However, because the conventional PSFB converter has large freewheeling current in the primary side when it is designed considering the hold-up time of the converter, such a converter has high conduction loss at the primary switches. To solve this problem, a new PSFB converter is proposed in this study. The experiment is implemented with an input voltage ranging from a 320 V-400 V and an output power specification of 715 W.

• The Transactions of the Korean Institute of Power Electronics
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• v.23 no.2
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• pp.147-151
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• 2018

Phase-shift fullbridge (PSFB) converter detects the current in the primary side for operation of the peak current mode controller (PCMC). The PCMC must used the slope compensation to solve the problem when the effective duty is over 0.5. The voltage response of PSFB converters has slower than that of buck converter because of slew interval even if the voltage controllers of two converters have same bandwidth. To overcome these problems, this work proposes a compensating method of current reference considering slew interval and fast response in the PSFB converter. The effectiveness of the proposed method is proven using the PSIM simulation and experiment.

• Journal of Power Electronics
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• v.18 no.4
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• pp.975-984
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• 2018

This work presents a high efficiency phase shifted full bridge (PSFB) DC-DC converter for use in the second stage of a battery charger for neighborhood electrical vehicle (EV) applications. In the design of the converter, Lithium-ion battery cells are preferred due to their high voltage and current rates, which provide a high power density. This requires wide range output voltage regulation for PSFB converter operation. In addition, the battery charger works with a light load when the battery charge voltage reaches its maximum value. The soft switching of the PSFB converter depends on the dead time optimization and load condition. As a result, the converter has to work with soft switching at a wide range output voltage and under light conditions to reach high efficiency. The operation principles of the PSFB converter for the continuous current mode (CCM) and the discontinuous current mode (DCM) are defined. The performance of the PSFB converter is analyzed in detail based on wide range output voltage and load conditions in terms of high efficiency. In order to validate performance analysis, a prototype is built with 42-54 V / 15 A output values at a 200 kHz switching frequency. The measured maximum efficiency values are obtained as 94.4% and 76.6% at full and at 2% load conditions, respectively.

• The Transactions of the Korean Institute of Power Electronics
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• v.20 no.2
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• pp.167-174
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• 2015

This study describes how digital time delay deteriorates control performance in zero voltage switching (ZVS) phase-shifted full bridge (PSFB) converter. The small-signal model of the ZVS PSFB converter is derived from the buck-converter small-signal model. Digital time delay effects have been considered according to the digital sampling methods. The analysis verifies that digital time delays reduce the stability margin of the converter, and the double sampling technique exhibits better performance than the single sampling technique. Both simulation and experimental results based on 250 W ZVS PSFB confirm the validity of the analyses performed in the study.

• The Journal of the Korea institute of electronic communication sciences
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• v.11 no.9
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• pp.869-876
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• 2016

In the Phase Shifted Full Bridge(: PSFB) converter, there are several design factors including power switches, power switches' driving circuits, transformer and inductor, and rectifier stage, etc. Among them, a key factor influencing an optimal performance of the PSFB converter is the design of transformer. Especially, its effect becomes more important in low voltage and high power applications. In this paper, a study on an optimal design of transformer in the PSFB converter is presented. The design equations for the transformer are derived and analyzed in details, and an example design of the transformer for a 12V, 1200W server power supply application is showed as the result of analysis.

• Journal of Power Electronics
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• v.16 no.3
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• pp.883-893
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• 2016

This paper presents a comprehensive analysis of the spurious turn-on phenomena in phase-shifted full-bridge (PSFB) converters. The conventional analysis of the spurious turn-on phenomenon does not establish in the PSFB converter as realizing zero voltage switching (ZVS). Firstly, a circuit model is proposed taking into account the parasitic capacitors and inductors of the transistors, as well as the parasitic elements of the power circuit loop. Second, an exhaustive investigation into the impact of all these parasitic elements on the spurious turn-on is conducted. It has been found that the spurious turn-on phenomenon is mainly attributed to the parasitic inductors of the power circuit loop, while the parasitic inductors of the transistors have a weak impact on this phenomenon. In addition, the operation principle of the PSFB converter makes the leading and lagging legs have distinguished differences with respect to the spurious turn-on problems. Design guidelines are given based on the theoretical analysis. Finally, detailed simulation and experimental results obtained with a 1.5 kW PSFB converter are given to validate proposed analysis.

• Proceedings of the KIPE Conference
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• 2019.11a
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• pp.198-199
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• 2019

이 논문에서 제안하고자 하는 컨버터는 태양광 모듈이 결합된 Phase-shifted Full-bridge(PSFB) 컨버터이다. 기존 전기자동차의 전력변환 시스템에는 고전압 배터리와 저전압 배터리간 전력전달을 위한 DC-DC 컨버터가 존재한다. 저전압 배터리 충전에 있어 고전압 배터리 외에 태양광 모듈 컨버터를 사용하여 고전압 배터리 사용량을 낮출 수 있다. 이 논문에서는 기존의 PSFB 컨버터의 2차측에 태양광 모듈과 스위치하나를 추가하여 태양광 Buck Converter를 구성하였고 PSFB컨버터의 출력 인덕터와 Synchronous switch를 사용하게 되어 소자 수를 절감하였다. 또한 PSFB 동작 시 1차측 전류가 Free wheeling하는 구간에서 태양광 Buck converter를 동작함으로써 고전압 배터리와 태양광 모듈에서 동시에 저전압 배터리로 전력공급이 가능하게 하였다.

• Journal of Magnetics
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• v.21 no.4
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• pp.644-651
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• 2016

A novel zero voltage switching (ZVS) phase shift full bridge (PSFB) converter used in geophysical exploration is proposed in this paper. To extend the ZVS ranges and increase power density of the converter, external inductor acting as leakage inductance is applied and integrated into the integrated magnetic (IM) transformer with separated secondary winding. Moreover, the loss of ZVS PSFB converter is also decreased. Besides, the analysis and accurate prediction methodology of the leakage inductance of the IM transformer are proposed, which are based on magnetic energy and Lebedev. Finally, to verify the accuracy of analysis and methodology, the experimental and finite element analysis (FEA) results of IM transformer and 40 kW converter prototypes are given.