• Title/Summary/Keyword: New manufacturing process

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Development of a New Probe to Realize Nano/Micro Mechanical Machining and In-Process Profile Measurement (나노인프로세스 형상계측 및 미세가공용 프로브의 개발)

  • Kweon, Hyun-Kyu;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.75-84
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    • 2003
  • In this paper, a new nano/micro-mechanical processing test machine was developed. This new test machine, which is based on the principle of the scanning force controlled probe microscope, can realize nano/micro-mechanical machining and in-process profile measurement. Experimental results of nano/micro indentation and scratching show that the controllable cutting depth of the test machine can be controlled by PZT actuator. Profile measurement of the machined surface has also been performed by using the test machine and a conventional AFM(Atomic Force Microscopy). A good agreement of the two measurement results have been achieved.

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An Integrated System of Process Planning/Scheduling for Minimizing Makespan (Makespan 최소화를 위한 공정계획/일정계획 통합 시스템)

  • Kim, Ki-Dong
    • Journal of Industrial Technology
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    • v.18
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    • pp.139-148
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    • 1998
  • Traditionally, the problems of manufacturing technology and manufacturing management have been treated independently. In this research, we endeavor to integrate the process planning and scheduling activities as an attempt to integrate the two realms. To draw up a plan of process planning and scheduling in real manufacturing environment is not an easy task because available time to plan could be limited and the shop status could change frequently. So we propose an architecture of integrated process planing and scheduling problem within the allowed time even if sheep situations change rather frequently. We argue that we can obtain a better and practical scheduling solution by dynamically changing the processing machines and operations as the shop condition changes. The proposed system takes the initial information for alternative machines and operations represented by an AND/OR graph as its input. Other informational inputs to the system are part order and shop statues. The system then generates new process plan and schedules during permitted time. Experimental results show that the proposed scheme provides a viable solution for real world scheduling problems.

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Importance of Fundamental Manufacturing Technology in the Automotive Industry and the State of the Art Welding and Joining Technology (자동차 산업에서 뿌리기술의 중요성 및 최신 용접/접합 기술)

  • Chang, InSung;Cho, YongJoon;Park, HyunSung;So, DeugYoung
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.21-25
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    • 2016
  • The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

Implementation of BPEL based Workflow Management System in Manufacturing Execution Systems (제조실행시스템에서의 BPEL 기반 워크플로우 관리시스템의 적용)

  • Park, Dong-Jin;Jang, Byoung-Hoon
    • Journal of Information Technology Services
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    • v.8 no.4
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    • pp.165-174
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    • 2009
  • This paper outlines opportunities and challenges in the implementation of BPEL based WFMS(WorkFlow Management System) for the MES(Manufacturing Execution Systems) in semiconductor manufacturing. At present, the most MESs in semiconductor wafer fabrication shop have the problems in terms of application software integration, reactivity, and adaptability. When a plant has to produce new product mix, remodel the manufacturing execution process, or replace obsolete equipments, the principal road blocks for responding to new manufacturing environment are the difficulties in porting existing application software to new configurations. In this paper, the issues about WFMS technologies including BPEL standard applied for MES are presented. And then, we introduce the integrated development framework named nanoFlow which is optimized for developing the BPEL based WFMS application for automated manufacturing system. And we describe a WFMS implemented with using nanoFlow framework, review and evaluate the system.

New High Stability Excimer Laser for LTPS Manufacturing

  • Herbst, Ludolf;Paetzel, Rainer;Simon, Frank;Fechner, Burkhard
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.540-543
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    • 2006
  • LTPS TFT backplanes for AM OLED displays have advantages in regard to reliability and performance compared to TFT backplanes based on amorphous silicon. However, the requirements for homogeneous laser crystallization during LTPS process are much higher than for LCD backplanes. Most important is the energy stability of the laser source. In this paper we describe a new excimer laser which meets the requirements of LTPS manufacturing process with high homogeneity.

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New electrical test method for LCD cell manufacturing process

  • Miyake, Yasuhiro;Chikamatsu, Kiyoshi;Goto, Masaharu;Mizoguchi, Junichi
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1451-1454
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    • 2006
  • We propose a new electrical test method bringing repeatable and unambiguous test results eliminating drawbacks of the lighting test for LCD Cell manufacturing process. In this paper, we will show its basic concept, examples of actual test results and effectiveness of the method.

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The function of Information Technology as a Driver of eManufacturing (eManufacturing의 Driver로서 정보기술의 기능)

  • 김태운;김병남
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.268-271
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    • 2000
  • Based on the rapid development of information technology (IT) including networks, manufacturing environment faces more customer engagement, global collaboration, greater emphasis on agility, increasing reach and connectivity through world-wide web, and micro transaction tracking and intelligence to name a few. The new ideas of manufacturing concept, eManufacturing is discussed in view of IT. In specific, a framework to identify. IT application in the product realization process and collaboration and coordination to implement eManufacturing is proposed.

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A Study on the Selection of Highly Flexible Blanket for Reverse Offset Printing (Reverse Offset Printing용 고신축성 Blanket 재료 선정에 관한 연구)

  • Shin, Seunghang;Kim, Seok;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.121-127
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    • 2021
  • Reverse offset printing is considering as an emerging technology for printed electronics owing to its environmentally friendliness and cost-effectiveness. In reverse offset printing, selecting the materials for cliché and blanket is critical because of its minimum resolution, registration errors, aspect ratio of reliefs, pattern area, and reusability. Various materials such as silicon, quartz, glass, electroplated nickel plates, and imprinted polymers on rigid substrates can be used for the reverse offset printing of cliché. However, when new structures are designed for specific applications, new clichés need to re-fabricated each time employing multiple time-consuming and costly processes. Therefore, by modifying the blanket materials containing the printing ink, several new structures can be easily created using the same cliché. In this study, we investigated various elastomeric materials and evaluated their applicability for designing a highly stretchable blanket with controlled elastic deformation to implement tunable reverse offset printing.

Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • New & Renewable Energy
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    • v.4 no.2
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    • pp.81-86
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    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

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