• 제목/요약/키워드: Monomer-to-powder ratio

검색결과 10건 처리시간 0.029초

THE EFFECT OF MONOMER TO POWDER RATIO ON POLYMERIZATION SHRINKAGE-STRAIN KINETICS OF POLYMER-BASED PROVISIONAL CROWN AND FIXED PARTIAL DENTURE MATERIALS

  • Kim, Sung-Hun
    • 대한치과보철학회지
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    • 제45권6호
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    • pp.735-742
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    • 2007
  • Statement of problem. Although a number of previous investigations have been carried out on the polymerization shrinkage-strain kinetics of provisional crown and fixed partial denture (FPD) materials, the effect of the changes of liquid monomer to powder ratio on its polymerization shrinkage-strain kinetics has not been reported. Purpose. The purpose of this study was to investigate the influence of liquid monomer to powder ratio of polymer-based provisional crown and FPD materials on the polymerization shrinkage-strain kinetics. Material and methods. Chemically activated acrylic provisional materials (Alike, Jet, Snap) were investigated. Each material was mixed with different liquid monomer to powder ratios by volume (1.0:3.0, 1.0:2.5, 1.0:2.0, 1.0:1.5, 1.0:1.0). Time dependent polymerization shrinkage- strain kinetics of all materials was measured by the bonded-disk method as a function of time at $23^{\circ}C$. Five recordings were taken for each ratio. The results were statistically analyzed using one-way ANOVA and the multiple comparison Scheffe test at the significance level of 0.05. Trends were also examined by linear regression. Results. At 5 minutes after mixing, the polymerization shrinkage-strains of all materials ranged from only 0.01% to 0.49%. At 10 minutes, the shrinkage-strain of Alike was the highest, 3.45% (liquid monomer to powder ratio=1.0:3.0). Jet and Snap were 2.69% (1.0:2.0) and 1.58% (1.0:3.0), respectively (P>0.05). Most shrinkage (94.3%-96.5%) occurred at 30 minutes after mixing for liquid monomer to powder ratio, ranging from 1.0:3.0 to 1.0:1.0. The highest polymerization shrinkage-strain values were observed for the liquid monomer to powder ratio of 1.0:3.0. At 120 minutes after mixing, the shrinkage-strain values were 4.67%, 4.18%, and 3.07% for Jet, Alike, and Snap, respectively. As the liquid monomer to powder ratio increased, the shrinkage-strain values tend to be decreased linearly (r=-0.769 for Alike, -0.717 for Jet, -0.435 for Snap, $r^2=0.592$ for Alike, 0.515 for Jet, 0.189 for Snap; P<0.05). Conclusion. The increase of the liquid monomer to powder ratio from 1.0:3.0 to 1.0:1.0 had a significant effect on the shrinkage-strain kinetics of polymer-based crown and FPD materials investigated. This increased the working time and decreased the shrinkage-strain during polymerization.

골 시멘트 중합 비율 변경이 척추성형술 치료에 미치는 영향에 대한 비교 분석 (A Micro Finite Element Analysis on Effects of Altering Monomer-to-Powder ]Ratio of Bone Cement During Vertebroplasty)

  • 김형도;탁계래;김한성
    • 대한의용생체공학회:의공학회지
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    • 제23권6호
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    • pp.451-458
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    • 2002
  • 골다공증이란 골량의 감소에 의해 야기되며. 해면골 미세구조의 골밀도가 감소하는 질병이다. 약물치료(부갑상선 호르몬)법은 골소주의 두께 및 골의 강도를 어느 정도 증가시킬 수 있는 호르몬 치료법이다. 척추성형술은 골다공성 척추 압박 골절의 치료를 위하여 척추 해면골에 주사기를 통하여 골 시멘트를 주입하는 최소 침습적 수술법이다. 임상적으로 골 시멘트의 물성치에 영향을 미치더라도 점성 감소와 주입 시간 확보를 위해 중합비율을 변경하여 사용한다. 본 연구의 목적은 골 시멘트 중합비율 변경에 따른 척추 해면골의 역학적 특성을 알아보고자 한다. 본 논문에서 는 수정된 보로노이 도형을 이용하여 척추 해면골의 유한요소 모델을 생성하고, 골 시멘트의 중합비율(0.40~l.07$m\ell$/g)에 따른 척추 해면골의 강도회복 정도를 비교하였다. 또한 골다공증 치료에서 호르몬 치료와 골 시멘트 치료의 상대적인 영향을 비교 분석하였다. 분석결과 골 시멘트 치료모델의 탄성계수와 강도는 정상 상태의 약 50%로 회복되었으며, 이 값은 호르몬 치료 모델의 약 2배이다. 0.53$m\ell$/g의 중합비율에서 골 시멘트의 탄성계수와 강도가 최고이며 1.07$m\ell$/g의 중합비율에서 최소의 탄성계수와 강도(각각 42%와 49%)이지만 약물 치료보다는 더 효과적임을 알 수 있다. 척추성형술시 제작사에서 추천하는 중합비율과 다른 비율을 사용할 경우 골 시멘트의 물성치 감소뿐만 아니라 환자의 골 밀도에 따라서 해면골의 강도회복에 문제가 발생할 수 있다는 것을 알 수 있었다.

원적외선 온열효과를 위한 나노탄소타일 개발 (Development of Nano Carbon Tile for Far-Infrared Thermotherapy Effect)

  • 윤달환;엄우용
    • 전기전자학회논문지
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    • 제21권1호
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    • pp.24-29
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    • 2017
  • 본 연구에서는 수용성 아크릴 에멀젼 접착제를 주성분으로 스틸렌 모노머(stylene monomer)와 메틸올 아크릴아미드 모노머(methylol acrylamide monomer)를 경화시키고, 여기에 산화환원제와 점도 조절을 통한 나노 탄소타일을 개발한다. 이때 수용성 아크릴 에멀젼 접착제(45 %)와 300~500메시(mesh) 코코넛 숯(55%) 파우더를 일정비율로 25~30분간 혼합 교반하면, 직경 1~3mm 구형체가 형성된다. 성형된 조성물은 소성온도 $90{\sim}300^{\circ}C$에서 30~90분가량의 소성과정을 거친 후 상온에서 건조시키면, 숯 성형물은 95% 이상 순수한 고형활성탄이 된다. 친환경 숯 성형물을 입증하기 위해 원적외선 비율, 에너지 분석, 가스농도 및 항균실험을 실시해 안정성을 확보한다.

합성 불산화 이트륨 분말을 이용한 DLP 3D 프린팅용 광경화성 슬러리 제조 (Preparation of Photocurable Slurry for DLP 3D Printing Process using Synthesized Yttrium Oxyfluoride Powder)

  • 김은성;한규성;최정훈;김진호;김응수
    • 한국재료학회지
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    • 제31권9호
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    • pp.532-538
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    • 2021
  • In this study, a spray dryer is used to make granules of Y2O3 and YF3, and then Y5O4F7 is synthesized following heat treatment of them under Ar gas atmosphere at 600 ℃. Single and binary monomer mixtures are compared and analyzed to optimize photocurable monomer system for DLP 3D printing. The mixture of HEA and TMPTA at 8:2 ratio exhibits the highest photocuring properties and low viscosity with shear thinning behavior. The optimized photocurable monomer and synthesized Y5O4F7 are therefore mixed and applied to printing process at variable solid contents (60, 70, 80, & 85 wt.%) and light exposure times. Under optimal light exposure conditions (initial exposure time: 1.2 s, basic exposure time: 5 s), YOF composites at 60, 70 & 80 wt.% solid contents are successfully printed. As a result of measuring the size of the printed samples compared to the dimensions of the designed bar type specimen, the deviation is found to increase as the YOF solid content increases. This shows that it is necessary to maximize the photocuring activity of the monomer system and to optimize the exposure time when printing using a high-solids ceramic slurry.

전자비드를 이용한 패시브 매트릭스 디스플레이 제작 및 평가에 관한 연구 (A Study of Fabrication and Estimation Passive Matrix Display Using Electronic Bead)

  • 오유미;박선우
    • 한국전기전자재료학회논문지
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    • 제25권3호
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    • pp.224-228
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    • 2012
  • We have developed new materials that lead to methyl meth acrylate monomer and styrene monomer to using polymerization method. The materials have a powder form and show liquid behavior. We call the "Electronic Bead". An our experiment, a positive-charged particle has $TiO_2$, polymer and CCA(-), while a negative-charged particle consists of carbon black, polymer and CCA(+). The charged particles have electrical characteristic of white -10 uC/g and black 10 uC/g, respectively. Also, these particles have good fluidity by additive of nano-sized silica. Using these materials, we demonstrated prototype displays that have $320{\times}320$ array of pixels and 6-in-diagonal viewable image size, driven by passive-matrix addressing. The reflectivity shows about 30% even though our experiment is at the beginning point. Also, the panel has contrast ratio 6:1. We think there are many chances to improve reflectivity through modifying components of particle resin, mixture ratio of each particle, panel structure and so on.

저온동시소성용 감광성 은(Ag)페이스트의 광식각 특성 (Photolithographic Properties of Photosensitive Ag Paste for Low Temperature Cofiring)

  • Park, Seong-Dae;Kang, Na-Min;Lim, Jin-Kyu;Kim, Dong-Kook;Kang, Nam-Kee;Park, Jong-Chul
    • 한국세라믹학회지
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    • 제41권4호
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    • pp.313-322
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    • 2004
  • 후막 광식각 기술은 스크린 인쇄 등의 일반적인 후막공정에 노광 및 현상 등의 리소그라피 공정을 접목시킨 새로운 기술이다. 본 연구에서는 후막 광식각 기술을 이용하여 미세라인을 형성할 수 있는 저온동시소성용 Ag 페이스트를 개발하였다. 페이스트를 구성하는 Ag분말과 폴리머, 모노머, 광개시제 등의 양을 조절하여 미세라인을 형성할 수 있는 최적 조성을 연구하였으며. 또한 노광량과 같은 공정변수가 미세라인 형성에 미치는 영향을 연구하였다. 실험결과 폴리머/모노머비, Ag 분말 중량비, 광개시제의 양 등이 미세라인의 해상도에 영향을 미치는 주요 인자임을 확인할 수 있었다. 개발된 감광성 Ag 페이스트를 저온동시소성용 그린 시트에 전면 인쇄한 후 건조, 노광, 현상, 적층, 소성 과정을 통하여, 소성 후 20$\mu\textrm{m}$ 이하의 선폭을 가지는 후막 미세라인을 형성할 수 있었다.

Effect of Particle Size on Zirconia Gel-Casting Process

  • Kim, In-Woong;Lee, Sang-Jin
    • 한국세라믹학회지
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    • 제52권6호
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    • pp.449-454
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    • 2015
  • The fabrication process of zirconia gel-casting was studied to obtain dense zirconia on a large scale or with complicated shapes. As an experimental parameter, two different particle sizes ($0.1{\mu}m$ and $0.7{\mu}m$) of zirconia powder were applied to the gel-casting process. The viscosity behavior of slurries incorporating 40 vol% of zirconia powder was examined as a function of the dispersant content and the solid load to determine the optimum dispersion conditions. In addition, the gelation time with an initiator, the de-binding behavior, and the main factors affecting densification were examined. The densification of the gel-casted zirconia green body depended on the mixing ratio between the monomer and the dimer and on the zirconia particle size. A green body with a small particle size of $0.1{\mu}m$ showed less densification, with a relative density of 93%. This may be due to the excess number of bubbles created through interactions between the larger particle surface and polymer additives during the ball-milling process.

Grafting of Glycidyl Methacrylate upon Coralline Hydroxyapatite in Conjugation with Demineralized Bone Matrix Using Redox Initiating System

  • Murugan, R.;Rao, K.Panduranga
    • Macromolecular Research
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    • 제11권1호
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    • pp.14-18
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    • 2003
  • Grafting of glycidyl methacrylate (GMA) upon coralline hydroxyapatite in conjugation with demineralized bone matrix (CHA-DBM) using equal molar ratio of potassium persulfate/sodium metabisulfite redox initiating system was investigated in aqueous medium. The optimum reaction condition was standardized by varying the concentrations of backbone, monomer, initiator, temperature and time. The results obtained imply that the percent grafting was found to increase initially and then decrease in most of the cases. The optimum temperature and time were found to be 50 $^{\circ}C$ and 180 min, respectively, to obtain higher grafting yield. Fourier transform infrared (FT-IR) spectroscopy and X-ray powder diffraction (XRD) method were employed for the proof of grafting. The FT-IR spectrum of grafted CHA-DBM showed epoxy groups at 905 and 853 $cm^{-1}$ / and ester carbonyl group at 1731 $cm^{-1}$ / of poly(glycidyl methacrylate) (PGMA) in addition to the characteristic absorptions of CHA-DBM, which provides evidence of the grafting. The XRD results clearly indicated that the crystallographic structure of the grafted CHA-DBM has not changed due to the grafting reaction. Further, no phase transformation was detected by the XRD analysis, which suggests that the PGMA is grafted only on the surface of CHA-DBM backbone. The grafted CHA-DBM will have better functionality because of their surface modification and hence they may be more useful in coupling of therapeutic agents through epoxy groups apart from being used as osteogenic material.

Preparation and Characterizations of C60/Polystyrene Composite Particle Containing Pristine C60 Clusters

  • Kim, Jung-Woon;Kim, Kun-Ji;Park, Soo-Yeon;Jeong, Kwang-Un;Lee, Myong-Hoon
    • Bulletin of the Korean Chemical Society
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    • 제33권9호
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    • pp.2966-2970
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    • 2012
  • Fullerene/polystyrene ($C_{60}$/PS) nano particle was prepared by using emulsion polymerization. Styrene and fullerene were emulsified in aqueous media in the presence of poly(N-vinyl pyridine) as an emulsion stabilizer, and polymerization was initiated by water soluble radical initiator, potassium persulfate. The obtained nano particles have an average diameter in the range of 400-500 nm. The fullerene contents in the nano particle can be controlled up to 15 wt % by varying the feed ratio, which was confirmed by themogravimetric analysis (TGA) and elemental analysis (EA). The structure and morphologies of the $C_{60}$/PS nano particles were examined by various analytical techniques such as dynamic light scattering (DLS), scanning electron microscope (SEM), transmission electron microscope (TEM), electron diffraction (ED) pattern, X-ray powder diffraction (XRD), and UV spectroscopy. Unlike conventional $C_{60}$/PS particles initiated by organic free radical initiators, in which the fullerene is copolymerized forming a covalent bond with styrene monomer, the prepared $C_{60}$/PS nano particles contain pristine fullerene as secondary particles homogeneously distributed in the polystyrene matrix.

유화 중합법에 의한 유기 용매 가용형 폴리아닐린의 합성 및 그 특성 (Synthesis and Characteristics of Organic Soluble Polyaniline by Emulsion Polymerization)

  • 김진열;권시중;한성원;김응렬
    • 폴리머
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    • 제27권6호
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    • pp.549-554
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    • 2003
  • 톨루엔, 자일렌 등 유기 용매에 녹는 에머랄딘 염 형태의 폴리아닐린-도데실벤젠술폰산 (PANI-DBSA) 이 한 단계 마이셀 유화 중합법에 의해 제조되었다. 유기 양성자산으로 DBSA가 사용되었으며, DBSA와 아닐린 단량체의 비율이 1.5:1의 중합 조건에서 용해도 및 전기적 특성이 가장 우수하였고, 이때 제조한 PANI-DBSA의 톨루엔에서 용해도는 8 wt% 정도이다. 이들은 유리 또는 플라스틱 필름 기판 위에 도포되어 필름 형상으로 얻어지며, 폴리우레탄 또는 폴리스티렌 등과도 쉽게 혼합되었다. 5 S/cm 이상의 전기 전도도와 500 nm 이하의 필름두께에서 70% 이상의 가시광선 투과도를 보이며, 필름의 표면상태가 수용액에서의 유화 중합법에 의해 제조되는 PANl-DBSA보다 매우 균일함을 AEM을 통해 관찰하였다. 반응생성물의 대부분은 톨루엔 용매에 용해되었지만 용해되지 않은 일부 PANI-DBSA은 50-400 nm크기의 입자로 유기 용매에 분산되어 있음이 확인되었고 이들 입자의 결정상태를 XRD를 통해 관찰하였다.