• 한국주조공학회지
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• 제25권4호
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• pp.173-178
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• 2005

The vacuum molding process is one of the clean-foundry molding-processes that can recycle molding sands repeatedly, because molding can be accomplished by introducing vacuum only among dry molding sands in flask. The effects of molding conditions such as sand grain fineness, vacuum pressure and coating thickness on the fluidity of A356 Al alloy were studied and the results was obtained that the fluidity length was decreased as the sand grain fineness number and coating thikness were decreased and the vacuum pressure was increased. A large amount of heat removal from the molten metal resulting from the vacuum suction during the vacuum molding process was the principal cause of this decrease in fluidity.

• 한국건설순환자원학회논문집
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• 제6권4호
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• pp.342-348
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• 2018

이 연구의 목적은 폐필름 포장재 재활용 성형재의 압축, 인장 및 휨 강도와 변형 특성을 생산 공장에 따라 측정하여 건설 2차제품의 적용 타당성을 평가하는 것이다. 재활용 성형재의 역학적 성능은 저밀도 폴리에틸렌 및 고밀도 폴리에틸렌의 일반적 값 수준으로 있지만 성능의 편차를 줄이고 품질의 안정화를 위해서는 1) 구성재료들의 혼합비율에 따른 재료 성능 평가; 2) 이물질 및 수분 함유량에 따른 재료성능 평가; 3) 다양한 제조 조건(제조공정, 가력 압력 및 폐필름 수거지역과 시기)에 대한 재료성능의 데이터베이스 관리 등의 현장 관리 체계마련이 요구되었다.

• Design & Manufacturing
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• 제15권1호
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• pp.21-25
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• 2021

When the product is removed from the mold after molding during the sheet metal molding process, elastic recovery causes a springback phenomenon. Much research has been done to minimize this phenomenon. In this study, V-bending experiments were conducted using galvanized steel sheets, stainless steel, and aluminum sheet materials, using a total of nine types of thin sheet materials of 1.0t, 1.5t, and 2.0t, respectively. Molding analysis and experimental data were compared and analyzed. In the case of galvanized steel sheets, it was considered that the springback phenomenon occurs more frequently in molding analysis than in experiments. It was considered that the springback phenomenon occurs greatly in the experiment, not the interpretation of the molding of the stainless steel plate and the aluminum plate. It was considered that the springback occurrence tendency of the molding analysis and the experiment was the same, and the springback occurrence error rate of the molding analysis and the experimental result was about 4.0%.

• Advanced Composite Materials
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• 제18권2호
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• pp.135-152
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• 2009

Liquid molding processes, such as resin transfer molding, involve resin flow through a porous medium inside a mold cavity. Numerical analysis of resin flow and mold filling is a very useful means for optimization of the manufacturing process. However, the numerical analysis is quite time consuming and requires a great deal of effort, since a separate numerical calculation is needed for every set of material properties, part size and injection conditions. The efforts can be appreciably reduced if similarity solutions are used instead of repeated numerical calculations. In this study, the similarity relations for pressure, resin velocity and flow front propagation are proposed to correlate another desired case from the already obtained numerical result. In other words, the model gives a correlation of flow induced variables between two different cases. The model was verified by comparing results obtained by the similarity relation and by independent numerical simulation.

• 한국유변학회:학술대회논문집
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• 한국유변학회 2001년도 Australian-Korean Rheology Conference 2001
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• pp.155.3-155
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• 2001

(No abstract, see full-text)

• 소성∙가공
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• 제32권6호
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• pp.367-375
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• 2023

Composite materials, known for their excellent mechanical properties and lightweight characteristics, are applied in various engineering fields. Recently, efforts have been made to develop an automotive battery protection panel using a plain-woven composite composed of glass fiber and polypropylene to reduce the weight of automobiles. However, excessive warpage occurs during the GF/PP compression molding process, which makes car assembly challenging. This study aims to develop a model that predicts the warpage during the compression molding process. Obtaining out-of-plane properties such as elastic or shear modulus, essential for predicting warpages, is tricky. Existing mechanical methods also have limitations in calculating these properties for woven composite materials. To address this issue, finite element analysis is conducted using representative volume elements (RVE) for woven composite materials. A warpage prediction model is developed based on the estimated physical properties of GF/PP composite materials obtained through representative volume elements. This model is expected to be used for reducing warpages in the compression molding process.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1996년도 하계학술대회 논문집 C
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• pp.1666-1669
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• 1996

To produce low loss amorphous molding cores which are used as choke cores in high efficiency electronic ballast for Metal Halide Lamp, the magnetic properties of amorphous molding cores were investigated with the various fabrication methods. The results are as follows : (1) The total weight of molding core gradually increased as molding time increases. (2) The magnetic properties($B_{10}$, $B_r$, $B_t/B_s$, $H_c$, $W_c$) of molding core drastically deteriorated. This is presumably due to the compressive stress imposed on amorphous core occurred during epoxy curing treatment. (3) Two step annealing process(curing+field annealing) was more or less effective to recover the damaged properties.

• Design & Manufacturing
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• 제1권1호
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• pp.1-5
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• 2007

Double injection molding process is very efficient molding-method for molding the products which is consist of multi-materials. Fuel-tube holder which is necessary for automobil power train and circulation systems is composed of plastic and rubber materials to minimize the vibration and pulsation noises. In existing process, fuel-tube holder was made by the insert molding process or assembly process after molding. If fuel-tube holder is manufactured by double injection molding process, it may be realize to improve the product quality, efficiency of molding-process and retrenchment of manufacturing cost. In this study, for manufacturing fuel-tube holder by double injection molding process, the analysis of joining characteristics between PA6(polyamide 6) and TPE(thermoplastic elastomer) was executed and the double injectin mold for molding fuel-tube holder with core toggle mechanism was fabricated. Finally, fuel-tube holder was molding using fabricated double injection mold.

• Korea-Australia Rheology Journal
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• 제18권4호
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• pp.217-224
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• 2006

Rapid flow advancement without void formation is essential in the liquid composite molding (LCM) such as resin transfer molding (RTM) and vacuum assisted resin transfer molding (VARTM). A highly permeable layer in multi-layered preform has an important role in improvement of the flow advancement. In this study, a multi-layered preform which consists of three layers is employed. Radial flow experiment is carried out for the multi-layered preform. A new analytic model for advancement of flow front is proposed and effective permeability is defined. The effective permeability for the multi-layered preform is obtained analytically and compared with experimental results. Compaction test is performed to determine the exact fiber volume traction of each layer in the multi-layered preform. Transverse permeability employed in modeling is measured experimentally unlike the previous studies. Accurate prediction of flow advancement is of great use for saving the processing time and enhancing product properties of the final part.

• 소성∙가공
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• 제11권8호
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• pp.651-667
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• 2002

Overview of plastics processing is described and the research trend of the processing is also noted. The main manufacturing processes in the plastics industry are injection molding, blow molding, compression molding, transfer molding, extrusion and thermoforming. The principles of those processes have been discussed and molds for shaping operation have been mentioned. References for each process have also been presented.