• Title/Summary/Keyword: Modular Manufacturing

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Design of a Modular Type Joint Mechanism for a Service Robot (서비스 로봇을 위한 모듈형 관절 메커니즘 설계)

  • Lee, Hee-Don;Han, Chang-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.11
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    • pp.1272-1278
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    • 2011
  • Mechanisms of the robot system should be developed according to the task. In this study, we propose improving adaptability of the robot mechanism with the modularized joint mechanism. Adaptability is the measure of the system ability to cope with change or uncertainty. Modular type joint has been widely used in development of various robots including reconfigurable robots. To build robotic systems more flexibly and quickly with low costs of manufacturing and maintenance, we have designed a modular type joint with one degree of freedom for general purpose. This module is designed to be compact, light-weight and self-controlled. In this design, we consider the kinematics and dynamics properties of the modular type joint.

Timed Petri-nets Modeling and Performance Evaluation of Modular Cell TFT-LCD Manufacturing System (모듈러 셀 TFT-LCD 제조시스템의 시간 페트리네트 모델링과 성능평가)

  • Lee, Sang-Moon;Jang, Seok-Ho;Kang, Sin-Jun;Woo, Kwang-Bang
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1303-1310
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    • 1999
  • In this paper, the Timed Petri-Nets(TPN) modeling of Modular Cell Manufacturing Systems(MCMS) was investigated to overcome the limit of batch mode operation, which has been one of the most popular manufacturing types to produce an extensive industrial output and to be able to adopt to suitable and quickly changing manufacturing environments. A model of the MCMS was developed in reference to the actual TFT-LCD manufacturing system. TFT-LCD manufacturing system is not mass-productive in batch mode, but it operates in the form of MCMS which consists of a sequence of several cells with four processes of operation, including those of color filter(C/F), TFT, cell, and module. The cell process is further regrouped in those of Front-End and Back-End. For the Back-End cell process, it is reconstructed into a virtual model, consisting of three cells. The TPN modeling encompasses those properties, such as states and operations of machines, the number of buffers, and the processing time. The performance of the modeling was further examined in terms of scheduling system. The productivity in each cells was examined with respect to the change of failure rate of the cell machines and Automatic Guided Vehicles(AGV) using simulation by TPN.

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Optimization for the Composition of Assembly Cell in the Optical-Components System

  • Kim, Sok-Ha;Kim, Young-Ho;Seung, Gweon-Jeong;Lee, Man-Hyung;Bea, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.133.4-133
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    • 2001
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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Reconfiguration of Automobile Assembly System using Augmented Reality Technology (증강현실을 이용한 차체 조립시스템의 재구성)

  • Choi, Hung-Won;Park, Jin-Woo;Jeong, Sang-Yeong;Park, Hong-Seok;Ko, Sung-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.875-882
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    • 2010
  • Nowadays, the global market requires a variety of products and shorter life cycle to fulfill the diverse demands of customers. To survive in the turbulent and competitive markets, automobile assembly companies must design and implement manufacturing systems that respond rapidly to market demands. In this paper, methods for reconfiguring system based on modular concept is proposed using AR(Augmented reality) technologies. First, the relationship matrixes between change drivers and system components are generated to divide existing manufacturing system to each module. And, new change drivers are selected based on required function in new system. Through the modification of relationship matrix, the concept design of new system is proposed and implemented in AR environment. Finally, according to proposed methods and procedure in this paper, the existing cockpit assembly system is reconfigured to spare tire assembly system as a case study. As the use of the modular-based reconfiguration method in AR environment, the time and cost for reconfiguring manufacturing system will be reduced dramatically.

Multi-Objective Modular Design Method Using Similarity Concept (유사도 개념을 이용한 다목적 모듈화 설계법)

  • Nahm, Yoon-Eui;Ishikawa, Haruo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.4
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    • pp.16-23
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    • 2012
  • At present, the significance of a new manufacturing system that can shift from 'mass production' and consider life cycles of a product is pointed out and extremely expected. In such a situation, it is recognized that the modular design, often called 'unit design,' is the important design methodology which realizes the new production system enabling 'cost reduction,' 'flexible production of a multi-functional artifact,' 'settlement of an environmental issue,' and so on. A module (unit) of a product is generally defined as 'the parts group made into the sub-system from a certain specific viewpoint.' So far, there have been many researches related to the modular design. However, they are often limited to a certain viewpoint (objective). This paper proposes a simple but effective method for multi-objective modular design. In the proposed method, a new design metric, called similarity index, is proposed to evaluate the modular design candidates from the multiple viewpoints.

Development of a Basic Structure Design System for Machine Tools by Modular Construction Method (모듈러 구성법을 이용한 공작기계의 기본 구조설계 시스템 개발)

  • 임동휘;김석일
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.2
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    • pp.136-143
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    • 2000
  • The appearance of new machine tools with higher flexibility is in need of a basic structure design system for establishing the systematic and rationalized design and manufacturing procedures. In this study. the basic structure design system for machine tools is realized based on the modular construction method. Machine tools are represented as a whole and modular complex with the directed graph, and all possible structural configurations and codes of machine tools for satisfying the machining requirement are derived from the DNA data and connecting patterns of basic structural elements. Especially the structural configurations of machine tools are visualized by the solid modeling techniques and 3-D graphics techniques.

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A Study on the Proposal of Passive Precast Concrete Modular Housing Development Plan in the Middle East such as Saudi Arabia (사우디 등 중동지역의 패시브형 PC모듈러 주택개발 방안 제안)

  • Lim, Seok-Ho;Chung, Joon-Soo;Yang, Hyeon-Jeong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.121-122
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    • 2023
  • Existing modular research has been mainly focused on S (shelter structure) and I (infill interior finishing material), and considerable research has been conducted, and the results are being proposed. However, in the case of the rest (exterior materials and windows, etc.), existing construction methods and materials are borrowed, and supporting hardware members and insulation materials are constructed on site, which acts as a factor hindering overall shortening of the construction period. That is, since the advantages and characteristics of modularity cannot be utilized in the absence of modular cladding, manufacturing of cladding is required. Therefore, it is necessary to develop a cladding system that can drastically reduce the construction period in factories while considering the structural characteristics of PC modulars.

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Productivity Analysis of the Prefabrication Stage for Layered Modular Housing Units (적층식 모듈러 공동주택 공장제작 단계의 생산성 분석)

  • Seok Kim;Suyeul Park;Moonsun Park
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.2_2
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    • pp.403-414
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    • 2024
  • The aim of this study is to evaluate the productivity of multilayered modular housing units during the prefabrication phase. Additionally, it shows the results of productivity analysis conducted using the Web Cyclone technique. Initially, an review of literature and prior studies helped outline the comprehensive manufacturing process of laminated modular apartments, examining the range of minimum, average, and maximum work durations along with workforce size. Subsequently, the productivity of the multilayered apartments' prefabrication was assessed using the Web Cyclone technique, focusing on the workflow, duration, and personnel involved. This analysis also included a comparison of productivity against the initial plan based on the outcomes of a sensitivity analysis.

A Study on the Advancement of the Competitive Power of Korean Electronics and Automobile Industries from a Product-Architectural Point of View (제품구조 관점으로부터의 한국 전자 및 자동차 산업 경쟁력 제고 방안에 관한 연구)

  • Rho, Hyung-Jin
    • Journal of the Korea Society of Computer and Information
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    • v.15 no.2
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    • pp.179-187
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    • 2010
  • The purpose of this study is to suggest the advancement of the competitive power of Korean electronics and automobile industries from a product-architectural point of view. There are two types for the characteristics of parts. They are the modular type and the integral type. The former is very independent between one subsystem and another, whereas the other is very dependent. The distinction of product architecture makes them different for the ability to organize developing products suited for the product manufacturing. The organizing ability is generally divided into the abilities of 'modulation integration' and 'selection assembly'. For the integral products such as cars, the integration ability is important between an enterprise and another, as well as between a part and another. However, the modular products such as a PC need the ability to select and effectively organize optimal parts or enterprises. The strategy raising product competitiveness is pursued by synthesizing 'design manufactu-turing strategy' for the product architecture and 'customer value strategy' for the customer values.