• 대한기계학회논문집A
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• 제21권12호
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• pp.2029-2037
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• 1997

In a web winding process, the contact roll plays many important roles including air-entrainment control and WIT(Wound In Tension) regulation. The behavior of contact roll significantly affects the winding tension characteristics specifically at the time of contact when the speeds of contact roll and the winding roll are not synchronized. A mathematical model for the web, the winding roll, and the contact roll is derived. By using the model derived, a nonlinear PID(NPID) controller is designed to control the winding tension at the time of contact and separation between the contact roll and the winding roll. Computer simulation study showed that the performance of the winding system with the NPID controller significantly improved compared with that of a system with PID controller.

• Journal of Mechanical Science and Technology
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• 제15권12호
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• pp.1869-1875
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• 2001

The paper presents computational and flow visualization results on a centrifugal blood pump. 4 impeller designs were tested at a rotational speed of 2000 rpm using blood analog as working fluid. All impellers have seven blades but of different geometry (Impellers A3, A4, B2 and R7). Flow visualization within the impeller passages was conducted using an image de-rotation system. A pair of large scale vortices was found within the blades of impeller R7 while a single vortex was found in most of the passages of backward facing impellers (Impellers A3, A4 and B2). To establish the effects of blade geometry on blood cells, CFD was used to simulate the blade to blade flow to provide an estimate of the maximum shear stress. The results showed that though most of the stresses within the blade passages are below a threshold level of 150 N/m$^2$for extensive erythrocyte damage to occur, there are some regions near to the leading edge of the pressure side where the shear stresses a abode threshold level.

• 한국정밀공학회지
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• 제29권12호
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• pp.1313-1320
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• 2012

Condition monitoring of the reciprocating compressor is important task. As a traditional method, health monitoring system of refrigerator depends on decision of a skilled person based on his experience. However, the skilled person cannot monitor all the compressors completely. If a sampled compressor is faulty, thousands of compressors manufactured at that place are regarded as faulty compressors. Therefore it is necessary to monitor all compressors in the production line. In the paper real time health monitoring system is developed based on high order time frequency method and artificial neural network. The system is installed in the mass production line. The result of the application has been very successful, and currently the system is working very well on the production line.

• 한국안전학회지
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• 제17권4호
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• pp.1-4
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• 2002

A automatic production system was developed for high productivity and safety. The semi-progressive die was unfavorable for more productivity, safety, material extravagance and incongruent high-speed production. Developed progressive die is suitable for the high production and guarantee triple production by acceptance of three array type for automobile adjust plate. We adopt Pro-$Engineer{\circledr}$ for three dimensional computer aided design suitable for the disassembly and assembly evaluation. The conclusion of this study is as follow. First, press die parts solid modeling system is built by using Pro-$Engineer{\circledr}$ through this research and verified allowable tolerance and possibility of assembly and disassembly of parts. Therefore we can reduce die manufacturing time and cost. Second, We produce 1000 units pet hot coil 1ton by traditional method, but we can acomplish material saving effect about 12% as 120 units in case of new progressive die. Fourth, we acomplished manufacturing cost curtailment effect more than 20% in comparison with traditional method.

• 대한기계학회논문집A
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• 제37권3호
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• pp.287-294
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• 2013

롤투롤 인쇄전자 시스템은 높은 생산성과 낮은 원가를 이점으로 인쇄전자 산업에서 가장 각광을 받고 있는 인쇄기술 중 하나이다. 이러한 롤투롤 인쇄전자 시스템에서 인쇄패턴의 특성은 인쇄물의 기능적 성질을 결정짓는 중요한 문제라 할 수 있다. 따라서 본 연구에서는 인쇄패턴의 특성을 결정짓는 주요 인자들이 특별히 인쇄패턴의 두께와 표면 조도에 미치는 영향성에 대한 분석이 수행되었다. 실험계획법을 적용하여 인쇄패턴의 두께와 표면조도에 대한 각 인자의 주효과 및 교호작용 효과를 정량적으로 제시하였고, 분산분석을 통해 유의한 인자를 찾아내었다. 또한 이에 따르는 통계적 모델이 주요 인자의 함수로서 개발되었다. 이러한 결과는 롤투롤 전자인쇄 시스템의 특징에 따라 요구되는 인쇄패턴의 특성을 얻는데 활용될 수 있을 것이다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.197-201
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• 2001

Output and cost efficiency in the production of hot-rolled strip depend to a large content on the uniformity of geometric and mechanical properties over the length and width of the rolled end product. To ensure the homogeneous temperatures required for this during the rolling process a system to measure and evaluate the transverse temperature profile was developed and implemented in production. The systems used consist of temperature scanners and computers for measurement and data evaluation. The systems have been installed in Kwangyang hot strip mills, in the cases at the exit of the finishing train and at the entry of the coiler. They are used in production to determine the effect of the finishing train and the cooling zone on the technological properties of the hot rolled strip.

• 한국산업융합학회 논문집
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• 제4권3호
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• pp.339-347
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• 2001

Automatic automobile has been studied as the alternative energy system and the production flow automation device recently. But this is dependent on the import production, and its position cannot be controlled free from the fixed path. It is difficult to control the automobile position because of the eccentricity of inertia monent, slip and roughness between wheel and road surface. This problems is solved for the controller to be feedbacked the data of the multi-sensor system consisting of the rotary encoder and electronic compass. The proportional Integrated controller in the modified Ziegler-Nichols method is made up with Hitachi 7034 microprocessor. To the real time control the mechanical, electrical and electronic hardware and software device is produced by myself. The RF data of automobile speed and position is supplied to the remote PC to be displayed the automobile condition. By the experinent of the forward, spin, point path planning, it is known for autombile.

• 한국산학기술학회논문지
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• 제19권7호
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• pp.63-71
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• 2018

본 논문에서는 생화 장식용 꽃 받침대를 자동으로 제작하기 위하여 고주파 융착기를 사용하여 생화 장식용 꽃 받침대 자동 제작 시스템을 개발하였다. 수동으로 제작되어지는 생화 꽃 받침은 소비자의 수요를 충족시키지 못하여 자동 제작시스템을 통해 생산성을 높이기 위하여 개발을 진행하였다. 생화 장식용 꽃 받침대는 플라스틱으로 이루어진 꽃 받침대인 캡과 캡을 지지하는 부직포로 이루어진 밑판으로 구성된다. 캡을 고주파 융착기로 이송하기 위해 가이드를 설계하였으며 가이드의 재질 및 형상에 따른 실험을 통해 최적의 가이드를 개발하였다. 전체 시스템을 제작하기 위하여 가이드와 악세서리의 무게를 정하고 그에 적합한 모터와 풀리를 계산을 통하여 도출해 냈다. 자동 제작 시스템의 제어는 PCB 기판을 기반으로 하여 안정성 및 보안성을 높였으며 리모컨을 사용하여 수동모드와 자동모드를 사용할 수 있도록 하였다. 제작 후 시스템의 이송정밀도와 반복 정밀도를 실험해본 결과 이송정밀도는 X축 2.7mm Y축 1mm로 측정 되었고 반복 정밀도는 0mm로 측정되어 생화 장식 꽃 받침대를 제작하는데 문제가 없다는 것을 확인하였다. 생산성을 확인해본 결과 1일 8시간 기준 수동 제작시 35개를 생산하고 자동 생산 시 70개를 생산하여 200%의 생산성을 높인 것을 확인하였다.

• 한국정밀공학회지
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• 제31권10호
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• pp.905-911
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• 2014

A Loss-in-Weight (LIW) feeder, a type of automated measuring device, is a continuous feeder used in many mass production industries. Due to its versatility, there have been constant demands of LIW feeders in food production supply lines as well as chemical and pharmaceutical industries. In this paper, the process of designing a LIW feeder system with better performance will be examined and compared with commercial products. This system is characterized by low pass Butterworth filter and feed forward PI control. The filter is for noise disposal caused by dynamic condition of a LIW feeder. The feed forward PI control, based on linearity feature of feeders, is adequate for stable driving of the system. At the end, a possible evaluation method of LIW system will be proposed to verify the specific achievement of this paper.

• 한국정밀공학회지
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• 제33권3호
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• pp.235-242
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• 2016

The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.