• Title/Summary/Keyword: Material Toughness

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A Propotition of a New Parameter in Ceramic Wear(I) Friction and Wear Characteristics of Silicon Nitride and Zirconia (세라믹 마멸에 있어서의 새로운 파라메터 제안 (I) 질화규소와 지르코니아의 마찰$\cdot$마멸 특성)

  • ;;Hsu, S. M.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1441-1455
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    • 1993
  • Under unlubricated condition, the friction and wear tests of silicon nitride and zirconia manufactured by HIP were carried out at room temperature. The wear resistance of silicon nitride was superior to that of zirconia under low load, whereas the wear resistance of zirconia was superior to that of silicon nitride under high load. Wear model of ceramic was suggested by the microscopic SEM observation of worn surfaces and debris. Theoretical analysis and discussions based on linear fracture mechanics were made out about this ceramic wear model. From the theoretical analysis, a new nondimensional parameter, Scf, was introduced to estimate wear rate of ceramics. This new nondimentional parameter consists of contact pressure, surface defect of contact material, frictional coefficient and fracture toughness.

Analysis of Residual Stresses in Weldede joints of SM570-TMC Steel (SM570-TMC 강 용접접합부의 잔류응력 해석)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.79-81
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    • 2005
  • Bridges constructed recently are preferred to have long spans and simple structure details considering not only the function as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, they require high performance steels like extra-thick plate steels and TMCP steels. A TMCP steel produced by themo-mechanical control process is now spot lighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Recently, the SM570-TMC steel which is a high strength TMCP steel whose tensile strength is 600MPa has been developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joints. In this study, the characteristics of residual stresses in welded joints of SM570-TMC steel were studied through the three-dimensional thermal elastic-plastic analyses on the basis of mechanical properties at high temperatures obtained from the elevated temperature tensile test.

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Effects of Titania Whisker Precipitation on Wear Property of the Glass-Ceramic (타이타니아 단섬유상의 석출이 결정화유리의 마모특성에 미치는 영향)

  • 이경호
    • Journal of the Korean Ceramic Society
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    • v.33 no.2
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    • pp.192-202
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    • 1996
  • In Li0.4Ca0.05AlP0.5Si0.75O4.5 composition glass, glass-ceramic having a near 100% crystallinity after nucleation heat treatment of 74$0^{\circ}C$/2 h and crystallization heat treatment of 90$0^{\circ}C$/2 h and in-situ TiO2 whisker reinforced glass-ceramic after heat treatment of 105$0^{\circ}C$ for 20 h were fabricated with the addition of 4% TiO2 as a nucleating agent. With these materials a ball-on-disc type wear test was conducted in order to examine the effect of TiO2 whisker prepcipitation on ambient and high temperature wear properties of the glass-ceramic. Wear test results indicated that all specimens exhibited micro-fracture wear mechanism in ambient temperature. As temperature increased the wear rates of the materials were increased. However the in-situ TiO2 whisker reinforced glass-ceramic exhibited the lowest wear rate over the test temperature range. This resulted from the improvement of harness and fracture toughness of the material as the glass converted into the glass-ceramic followed by precipitation of TiO2 whiskers throughout the glass-ceramic matrix.

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An Experimental Study on the Characteristics of Residual Stresses in Welds of SM570-TMC Steels (SM570-TMC 강의 잔류응력 특징에 관한 실험적 연구)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Kim, Jae-Hwan;Choe, Ui-Hong;Choe, Myeong-Gi;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.276-278
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    • 2005
  • Bridge constructed recently is preferred to have a long span and a simple structure detail considering not only functions as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, it demands a high quality steel like a thick plate steel and a high performance steel. A TMCP steel produced by theme-mechanical control process is now spotlighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Resently the SM570-TMC steel, a high strength TMCP steel whose tensile strength is 600MPa, is developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joint. In this paper, we investigated the characteristics of residual stresses generated by welding of SM570-TMC steels through an experimental study

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Effect of SiC Nanorods on Mechanical and Thermal Properties of SiC Composites Fabricated by Chemical Vapor Infiltration

  • Lee, Ho Wook;Kim, Daejong;Lee, Hyeon-Geun;Kim, Weon-Ju;Yoon, Soon Gil;Park, Ji Yeon
    • Journal of the Korean Ceramic Society
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    • v.56 no.5
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    • pp.453-460
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    • 2019
  • To reduce residual pores of composites and obtain a dense matrix, SiCf/SiC composites were fabricated by chemical vapor deposition (CVI) using SiC nanorods. SiC nanorods were uniformly grown in the thickness direction of the composite preform when the reaction pressure was maintained at 50 torr or 100 torr at 1,100℃. When SiC nanorods were grown, the densities of the composites were 2.57 ~ 2.65 g/㎤, higher than that of the composite density of 2.47 g/㎤ for non-growing of SiC nanorods under the same conditions; grown nanorods had uniform microstructure with reduced large pores between bundles. The flexural strength, fracture toughness and thermal conductivity (room temperature) of the SiC nanorod grown composites were 412 ~ 432 MPa, 13.79 ~ 14.94 MPa·m1/2 and 11.51 ~11.89 W/m·K, which were increases of 30%, 25%, and 25% compared to the untreated composite, respectively.

A Study on Gamma TiAl Micro-structural Fracture with EBSD Technique (EBSD 기법을 이용한 Gamma TiAl의 마이크로 조직파괴에 관한 연구)

  • Kim, Yun-Hae;Woo, Byung-Hoon;Bae, Chang-Won;Bae, Sung-Yeol;Higo, Yakichi;Moon, Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.377-384
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    • 2007
  • A backscatter Kikuchi diffraction attachment to an SEM enables the convenient investigation of grain orientations on bulk or micro surface. Their relation to micro structural features gives insight into many aspects of anisotropic materials properties. In micro area such as Micro Electro Mechanical Systems(MEMS) devices is required in order to improve understanding of how they may be expected to perform upon the micro scale. Electro Back Scatter Diffraction (EBSD) helps us to find uniform area as MEMS material. The ${\gamma}-TiAl$ has two different lamellar structures ${\gamma}/{\alpha}2-Ti_3Al$ phase which have shows $\{111\}{\gamma}//\{0001\}{\alpha}2$ plane indexing. The micro size testing specimen was successfully made by this structural relation. Interlamellar structure specimen averagely show $20{\sim}25%$ lower fracture toughness value compare with translamellar specimens Moreover micro fracture surface and micro crack progress were observed.

The Propagation Behavior of the Fatigue Crack of the Welded Structural Steel (용접(鎔接)이음한 구조용강(構造用鋼)의 피노귀열진전거동(疲勞龜裂進展擧動))

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Lee, Hyung-Koon;Jung, Jin Suck
    • Journal of Industrial Technology
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    • v.18
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    • pp.117-124
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    • 1998
  • In recently, according to increase the construction rate of steel bridge, it is necessary to develop the high strength, high toughness steel. Thus, this study show to evaluate the fatigue characteristic of SWS 570 B first used within a country. With the weld-joined compact tension specimens compared with each other, that is, transverse and lengthwise about the crack propagation, high and low in the input heat level, the fatigue test were performed. The log-log curves between the fatigue crack propagation rate da/dN and the transition range of the stress intensity factor ${\Delta}K$ ahead the crack tip were drawed, with these data. By using this curve, we obtained C and m which is material constant from Paris-Erdogan power law. The obtained results from this study indicate that fatigue crack growth rate of SWS 570 B is not influenced by softening effect which occurs in the HAZ(heat-affected zone) when high and low heat input weld is carried out. Softening effects, which affect fatigue properties, are shown that it is not affected to the fatigue growth rates significantly.

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Mechanical Properties and End-milling Characteristic of AIN-hBN Based Machinable Ceramics (AIN-hBN계 머시너블 세라믹스의 기계적 특성 및 엔드밀링 가공성 평가)

  • Beck, Si-Young;Cho, Myeong-Woo;Cho, Won-Seung
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.75-81
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    • 2008
  • In this study, machining characteristics of AIN-hBN composites were evaluated in end-milling process. As a first step, AIN-hBN composite specimens with various hBN contents were prepared using hot press method. Material properties of the composites, such as relative density, Young's modulus and fracture toughness, were measured and compared. Then, a series of end-milling experinients were performed under various cutting conditions by changing cutting speed, depth-of-cut and feed rate. Cutting force variations were measured using a tool dynamometer during the cutting experiments. Machined surfaces of the specimens were observed using SEM and a surface pro filer to investigate the surface integrity changes. The cutting force decreased with an increases of hBN content. The cutting process was almost impossible for monolithic AIN, owing to severe chipping. In contrast, at high content of hBN, surface damage and chipping decreased, and better surface roughness can be obtained.

Evaluation of Mechanical Properties and Fiber Dispersing Characteristics of Fiber Reinforced Lean Concrete Using Fly Ash and Reject Ash (도로 기층 재료로 활용하기 위한 섬유보강 빈배합 콘크리트에 플라이애시와 리젝트애시를 사용한 경우 역학적 특성 및 섬유 분산성 분석)

  • Jang, Young Jae;Park, Cheol Woo;Park, Young Hwan;Yoo, Pyeong Jun;Jung, Woo Tae;Kim, Yong Jae
    • International Journal of Highway Engineering
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    • v.15 no.1
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    • pp.11-21
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    • 2013
  • PURPOSES: As pavement generally provides service shorter than an expected life cycle, maintenance cost increases gradually. In order to help extending the service life and reduce maintenance cost, a new multi-functional composite pavement system is being developed in Korea. METHODS: This study is a part to develop the multi-functional composite pavement and is to investigate the mechanical performances of fiber-reinforced lean concrete for pavement subbase. The inherent problem of fiber reinforced concrete is dispersion of fibers in concrete mix. This study additionally evaluated fiber dispersion characteristics with respect to different fiber types. RESULTS: From the test results, the compressive strengths of the concretes satisfied the required limit of 5MPa at 7days. The standard deviation of the measured number of fibers were lower in the order of nylon, steel fiber and polypropylene. CONCLUSIONS: Reject ash was shown to be satisfactory as a replacement material to Portland cement in lean concrete base. The fiber volume fraction is suggested to be 0.4% even though the fracture toughness did not vary significantly with respect to fiber types. However, fracture energy absorbed up to complete failure increased with the increased fiber volume fraction increment.

Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials Under Cyclic Loading Conditions

  • Kim, Jin Weon;Choi, Myung Rak;Kim, Yun Jae
    • Nuclear Engineering and Technology
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    • v.48 no.6
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    • pp.1376-1386
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    • 2016
  • This study investigated the loading rate effect on the fracture resistance under cyclic loading conditions to understand clearly the fracture behavior of piping materials under seismic conditions. J-R fracture toughness tests were conducted under monotonic and cyclic loading conditions at various displacement rates at room temperature and the operating temperature of nuclear power plants (i.e., $316^{\circ}C$). SA508 Gr.1a low-alloy steel and SA312 TP316 stainless steel piping materials were used for the tests. The fracture resistance under a reversible cyclic load was considerably lower than that under monotonic load regardless of test temperature, material, and loading rate. Under both cyclic and monotonic loading conditions, the fracture behavior of SA312 TP316 stainless steel was independent of the loading rate at both room temperature and $316^{\circ}C$. For SA508 Gr.1a lowalloy steel, the loading rate effect on the fracture behavior was appreciable at $316^{\circ}C$ under cyclic and monotonic loading conditions. However, the loading rate effect diminished when the cyclic load ratio of the load (R) was -1. Thus, it was recognized that the fracture behavior of piping materials, including seismic loading characteristics, can be evaluated when tested under a cyclic load of R = -1 at a quasistatic loading rate.