• 제목/요약/키워드: MEMS Sensor Microfabrication

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MEMS 제작기술을 이용한 미세 힘센서 설계 및 제작 (Design and fabrication of micro force sensor using MEMS fabrication technology)

  • 김종호;조운기;박연규;강대임
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.497-502
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    • 2002
  • This paper describes a design methodology of a tri-axial silicon-based farce sensor with square membrane by using micromachining technology (MEMS). The sensor has a maximum farce range of 5 N and a minimum force range of 0.1N in the three-axis directions. A simple beam theory was adopted to design the shape of the micro-force sensor. Also the optimal positions of piezoresistors were determined by the strain distribution obtained from the commercial finite element analysis program, ANSYS. The Wheatstone bridge circuits were designed to consider the sensitivity of the force sensor and its temperature compensation. Finally the process for microfabrication was designed using micromachining technology.

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튜닝포크형 미소 캔틸레버 센서의 주파수 특성 (Frequency Characteristics of Micro-cantilever Sensor using Tuning Fork)

  • 김충현;안효석
    • 한국공작기계학회논문집
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    • 제14권5호
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    • pp.35-40
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    • 2005
  • An experimental Investigation of the basic characteristics of a micro-cantilever sensor was performed by inspecting the amplitude and frequency characteristics of a commercial tuning fork (TF). Application of acetone and ethanol with a volume of $1{\mu}l$ on the tine of a vibrating tuning fork causes immediate response in its amplitude and frequency characteristics. It has been shown that the tuning fork has ability to recognize a chemical agent with high sensitivity. The theoretical sensitivity of mass loading is in the range of $\~0.1Hz/ng$. Quartz tuning forks are routinely made using standard microfabrication process, thus suggesting the possibility of microfabrication of micro quart sensors.

고응답 열식 질량공기유량센서의 제작 및 열거동 특성 (Micro-Fabrication and Thermal Characteristics of a Thermal Mass Air Flow Sensor for Real-time Applications)

  • 박병규;이준식
    • 대한기계학회논문집B
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    • 제32권7호
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    • pp.542-548
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    • 2008
  • A thermal mass air flow sensor (MAFS), which consists of a micro-heater and thermo-resistive sensors on the silicon-nitride ($Si_3N_4$) thin membrane structure, is micro-fabricated by MEMS processes. Two thermo-resistive temperature sensors are located at $100{\mu}m$ upstream and downstream from the micro-heater respectively. The thermal characteristics are measured to find the best measurement indicator. The micro-heater is operated under constant power condition, and four flow indicators are investigated. The normalized temperature indicator shows good physical meaning and is easy to use in practice. It is found that the configurations and heating power of thermal-resistive elements are the dominant factors to determine the range of the flow measurement in the MAFS with higher sensitivity and accuracy.

Demonstration of Robust Micromachined Jet Technology and Its Application to Realistic Flow Control Problems

  • Chang Sung-Pil
    • Journal of Mechanical Science and Technology
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    • 제20권4호
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    • pp.554-560
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    • 2006
  • This paper describes the demonstration of successful fabrication and initial characterization of micromachined pressure sensors and micromachined jets (microjets) fabricated for use in macro flow control and other applications. In this work, the microfabrication technology was investigated to create a micromachined fluidic control system with a goal of application in practical fluids problems, such as UAV (Unmanned Aerial Vehicle)-scale aerodynamic control. Approaches of this work include: (1) the development of suitable micromachined synthetic jets (microjets) as actuators, which obviate the need to physically extend micromachined structures into an external flow; and (2) a non-silicon alternative micromachining fabrication technology based on metallic substrates and lamination (in addition to traditional MEMS technologies) which will allow the realization of larger scale, more robust structures and larger array active areas for fluidic systems. As an initial study, an array of MEMS pressure sensors and an array of MEMS modulators for orifice-based control of microjets have been fabricated, and characterized. Both pressure sensors and modulators have been built using stainless steel as a substrate and a combination of lamination and traditional micromachining processes as fabrication technologies.

인체 삽입용 LC 공진형 혈압 센서 디자인 및 제작 (Design and Fabrication of Implantable LC Resonant Blood Pressure Sensor)

  • 김진태;김성일;정연호
    • 한국전기전자재료학회논문지
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    • 제26권3호
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    • pp.171-176
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    • 2013
  • In this paper, we present a MEMS (micro-electro-mechanical system) implantable blood pressure sensor which has designed and fabricated with consideration of size, design flexibility, and wireless detection. Mechanical and electrical characterizations of the sensor were obtained by mathematical analysis and computer aided simulation. The sensor is composed of two coils and a air gap capacitor formed by separation of the coils. Therefore, the sensor produces its resonant frequency which is changed by external pressure variation. This frequency movement is detected by inductive coupling between the sensor and an external antenna coil. Theoretically analyzed resonant frequency of the sensor under 760 mmHg was calculated to 269.556 MHz. Fused silica was selected as sensor material with consideration of chemical and electrical reaction of human body to the material. $2mm{\times}5mm{\times}0.5mm$ pressure sensors fitted to radial artery were fabricated on the substrates by consecutive microfabrication processes: sputtering, etching, photolithography, direct bonding and laser welding. Resonant frequencies of the fabricated sensors were in the range of 269~284 MHz under 760 mmHg pressure.

미립분사가공을 이용한 유리 소재의 가속도 센서 구조물 성형 (Fabrication of the Acceleration Sensor Body of Glass by Powder Blasting)

  • 박동삼;강대규;김정근
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.146-153
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    • 2006
  • Acceleration sensors have widely been used in the various fields of industry. In recent years, micromachining accelerometers have been developed and commercialized by the micromachining technique or MEMS technique. Typical structure of such sensors consist of a cantilever beam and a vibrating mass fabricated on Si wafers using etching. This study investigates the feasibility of powder blasting technique for microfabrication of sensor structures made of the pyrex glass alternating the existing Si based acceleration sensor. First, as preliminary experiment, effect of blasting pressure, mass flow rate of abrasive and no. of nozzle scanning on erosion depth of pyrex and soda lime glass is studied. Then the optimal blasting conditions are chosen for pyrex sensor. Structure dimensions of designed glass sensor are 2.9mm and 0.7mm for the cantilever beam length and width and 1.7mm for the side of square mass. Mask material is from aluminium sheet of 0.5mm in thickness. Machining results showed that tolerance errors of basic dimensions of glass sensor ranged from 3um in minimum to 20um in maximum. This results imply the powder blasting can be applied for micromachining of glass acceleration sensors alternating the exiting Si based sensors.

실시간 제어기를 이용한 마이크로 열식 질량공기 유량센서의 열특성 측정 (Measurements of Thermal Characteristics for a Micro-Fabricated Thermal Mass Air Flow Sensor With Real-Time Controller)

  • 박병규;이준식
    • 대한기계학회논문집B
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    • 제33권8호
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    • pp.573-579
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    • 2009
  • A thermal mass air flow sensor, which consists of a micro-heater and thermal sensors on the silicon-nitride thin membrane structure, is micro-fabricated by MEMS processes. Three thermo-resistive sensors, one for the measurement of microheater temperature, the others for the measurement of membrane temperature upstream and downstream of the micro-heater respectively, are used. The micro-heater is operated under the constant temperature difference mode via a real time controller, based on inlet air temperature. Two design models for microfabricated flow sensor are compared with experimental results and confirmed their applicabilities and limitations. The thermal characteristics are measured to find the best flow indicator. It is found that two normalized temperature indicators can be adopted with some advantages in practice. The flow sensor with this control mode can be adopted for wide capability of high speed and sensitivity in the very low and medium velocity ranges.

MEMS 기반 생체모사 음향센서 제작 및 주파수 특성 분석 (Fabrication of Biomimetic MEMS Acoustic Sensor and Analysis of Its Frequency Characteristics)

  • 허신;정영도;이영화;송원준;김완두
    • 비파괴검사학회지
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    • 제31권5호
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    • pp.522-528
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    • 2011
  • 인간의 청각기능을 보조하거나 대체할 수 있는 차세대 인공와우기술의 개발은 기존 인공와우의 단점인 잦은 충전, 장애 노출 등을 극복하고 향상된 음감을 전달할 수 있는 기술로서 세계적으로 많은 연구를 수행하고 있다. 본 연구에서는 달팽이관의 기저막이 갖는 주파수 분리 기능 및 유모세포(haircell)의 이온채널 작용에 의한 생체 전기신호 발생 기능을 할 수 있는 PVDF(polyvinylidene fluoride) 압전 박막형 인공기저막을 설계, 제작 및 시험평가를 하고자 하였다. 생체 기저막과 유사한 주파수 분리 특성을 갖는 사다리꼴 형상의 인공기저막을 제작하고, MEMS 공정을 이용한 전극 증착 및 유체 유동이 가능한 챔버를 형성하였다. 또한 인공기저막의 거동을 측정하기 위하여 비접촉 LDV측정 장비, 스피커, 기준 마이크로폰 등을 사용하여 실험 장치를 구성하였다. 기계적 성능시험 결과, PVDF 압전박막형 인공기저막은 입사하는 음파의 주파수 분리를 잘 수행할 수 있음을 실험적으로 입증하였다.

Quatrz 웨이퍼의 직접접합과 극초단 레이저 가공을 이용한 체내 이식형 혈압센서 개발 (Development of Implantable Blood Pressure Sensor Using Quartz Wafer Direct Bonding and Ultrafast Laser Cutting)

  • 김성일;김응보;소상균;최지연;정연호
    • 대한의용생체공학회:의공학회지
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    • 제37권5호
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    • pp.168-177
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    • 2016
  • In this paper we present an implantable pressure sensor to measure real-time blood pressure by monitoring mechanical movement of artery. Sensor is composed of inductors (L) and capacitors (C) which are formed by microfabrication and direct bonding on two biocompatible substrates (quartz). When electrical potential is applied to the sensor, the inductors and capacitors generates a LC resonance circuit and produce characteristic resonant frequencies. Real-time variation of the resonant frequency is monitored by an external measurement system using inductive coupling. Structural and electrical simulation was performed by Computer Aided Engineering (CAE) programs, ANSYS and HFSS, to optimize geometry of sensor. Ultrafast laser (femto-second) cutting and MEMS process were executed as sensor fabrication methods with consideration of brittleness of the substrate and small radial artery size. After whole fabrication processes, we got sensors of $3mm{\times}15mm{\times}0.5mm$. Resonant frequency of the sensor was around 90 MHz at atmosphere (760 mmHg), and the sensor has good linearity without any hysteresis. Longterm (5 years) stability of the sensor was verified by thermal acceleration testing with Arrhenius model. Moreover, in-vitro cytotoxicity test was done to show biocompatiblity of the sensor and validation of real-time blood pressure measurement was verified with animal test by implant of the sensor. By integration with development of external interrogation system, the proposed sensor system will be a promising method to measure real-time blood pressure.

실리콘 다이아프램 구조에서 전단응력형 압전저항의 특성 분석 (Analysis of Shear Stress Type Piezoresistive Characteristics in Silicon Diaphragm Structure)

  • 최채형;최득성;안창회
    • 마이크로전자및패키징학회지
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    • 제25권3호
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    • pp.55-59
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    • 2018
  • 본 연구에서는 Si/$SiO_2$/Si-sub 구조의 SDB (silicon-direct-bonding) 웨어퍼 상에 형성된 다이아프램(diaphragm)에 제조된 전단응력형 압전저항 특성을 분석하였다. 다이아프램은 MEMS (Microelectromechanical System) 기술을 이용해 형성하였다. TMAH 수용액을 이용해 웨이퍼 후면을 식각하여 형성된 다이아프램 구조는 각종 센서제작에 활용할 수 있다. 본 연구에서는 다이아프램 상에 형성시킨 전단응력형 압전저항의 최적의 형상조건을 ANSYS 시뮬레이션을 통하여 찾고 실제 반도체 미세가공기술을 이용해 다이아프램 구조를 형성시키고 이에 붕소(boron)을 주입하여 형성시킨 전단응력형 압전저항의 특성을 시뮬레이션 결과와 비교 분석하였다. 압력감지 다이아프램은 정방형으로 제조되었다. 다이아프램의 모서리의 중심부에서 동일한 압력에 대한 최대 전단응력은 구조물이 정방형일 때 발생한다는 것을 실험으로 확인할 수 있었다. 따라서 압전저항은 다이아프램의 가장자리 중앙에 위치시켰다. 제조된 전단응력형 압전저항은 시뮬레이션 결과와 잘 일치하였고 $2200{\mu}m{\times}2200{\mu}m$ 크기의 다이아프램에 형성된 압전저항의 감도는 $183.7{\mu}V/kPa$로 나타났으며 0~100 kPa 범위의 압력에서 1.3%FS의 선형성을 가졌으며 감도의 대칭성 또한 우수하게 나타났다.