• Title/Summary/Keyword: In-service inspection

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Design of Sampling Inspections and Service Capacities for Multi-Products (복수제품의 품질검사 및 서비스시스템의 설계)

  • 김성철
    • Journal of the Korean Operations Research and Management Science Society
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    • v.28 no.3
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    • pp.49-60
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    • 2003
  • In this paper, we study the joint design of sampling inspections and service capacities for multi-products. Products of different defect rates which are either deterministic or random variables are supplied in batches after sampling inspection and rework. When supplied, all defective products that have not been inspected in batches are uncovered through total inspection and returned to service. We identify the optimal inspection policies and service capacities for multi-products reflecting the relationships between inspection rework costs and service provision costs. We also develope a marginal allocation algorithm for the optimal allocation of the limited total service capacity to products as well as inspection quantities.

Development of In-Service Inspection Techniques for PGSFR (PGSFR 가동중검사기술 개발)

  • Kim, Hoe Woong;Joo, Young Sang;Lee, Young Kyu;Park, Sang Jin;Koo, Gyeong Hoi;Kim, Jong Bum;Kim, Sung Kyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.93-100
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    • 2016
  • Since the sodium-cooled fast reactor is operated in a hostile environment due to the use of liquid sodium as its coolant, advanced techniques for in-service inspection are required to periodically verify the integrity of the reactor. This paper presents the development of in-service inspection techniques for Proto-type Generation IV Sodium-cooled Fast Reactor. First, the 10 m long plate-type ultrasonic waveguide sensor has been developed for in-service inspection of reactor internals, and its feasibility was verified through several under-water and under-sodium experiments. Second, the combined inspection system for in-service inspection of ferromagnetic steam generator tubes has been developed. The remote field eddy current testing and magnetic flux leakage testing can be conducted simultaneously by using the developed inspection system, and the detectability was demonstrated through several damage detection experiments. Finally, the electro-magnetic acoustic transducer which can withstand high temperature and be installable in the remote operated vehicle has been developed for in-service inspection of the reactor vessel, and its detectability was investigated through damage detection experiments.

Design of Rectifying Inspection Plans and Service Capacities for Multi-Products with the Fixed Costs for Products Servicing (서비스 고정비용을 고려한 복수제품 선별검사와 서비스시스템 설계)

  • Kim, Sung Chul
    • Korean Management Science Review
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    • v.33 no.3
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    • pp.89-103
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    • 2016
  • In this paper, we design sampling inspections and service capacities simultaneously for multi-products. Products are supplied in batches after rectifying inspections, that is, rejected lot is subject to total inspection and defective products are reworked to good ones. When supplied, all defective products are uncovered and returned to service. Particularly, we extend Kim [1] by introducing the fixed costs of providing services and show that the cost function of a product is no longer linear or convex in terms of the level of service provision. We develop a framework for a product to deal with this joint design problem and a dynamic programming algorithm for multi-products which allocates the given number of the total service capacities among products with the considerably smaller computations than the total number of possible allocations.

Sequential Design of Inspection Times in Optimally Spaced Inspection

  • Park San-Gun;Kim Hyun-Joong;Lim Jong-Gun
    • Communications for Statistical Applications and Methods
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    • v.13 no.1
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    • pp.11-17
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    • 2006
  • The spacing of inspection times in intermittent inspection is of great interest, and several ways for the determination of inspection times have been proposed. In most inspection schemes including equally spaced inspection and optimally spaced inspection, the best inspection times in each inspection scheme depend on the unknown parameter, and we need an initial guess of the unknown parameter for practical use. Thus it is evident that the efficiency of the resulting inspection scheme highly depends on the choice of the initial value. However, since we can obtain some information about the unknown parameter at each inspection, we may use the accumulated information and adjust the next inspection time. In this paper, we study this sequential determination of the inspection times in optimally spaced inspection.

A Joint Design of Rectifying Inspection Plans and Service Capacities for Multi-Products (복수제품의 선별검사 및 서비스시스템의 설계)

  • Kim, Sung-Chul
    • Journal of the Korean Operations Research and Management Science Society
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    • v.35 no.1
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    • pp.97-109
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    • 2010
  • In this paper, we study a joint design problem of sampling inspections and service capacities for multi-products. Products are supplied in batches after rectifying inspections, that is, rejected lots are 100% inspected and defective products are reworked to good ones. When supplied, all defective products are uncovered through total inspection and returned to service. By exploiting the first and second order properties of the objective function, we identify the optimal inspection policies and service capacities for individual products, and develop allocation algorithms to obtain an optimal allocation of the limited total service capacity to products with the small number of computations.

Evaluation of Leak Probability in Pipes using P-PIE Program (P-PIE 프로그램을 이용한 배관에서의 누설확률 평가)

  • Park, Jai Hak;Shin, Chang Hyun
    • Journal of the Korean Society of Safety
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    • v.32 no.6
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    • pp.1-8
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    • 2017
  • P-PIE is a program developed to estimate failure probability of pipes and pressure vessels considering fatigue and stress corrosion crack growth. Using the program, crack growth simulation was performed with an initially existing crack in order to examine the effects of initial crack depth distribution on the leak probability of pipes. In the simulation stress corrosion crack growth was considered and several crack depth distribution models were used. From the results it was found that the initial crack depth distribution gives great effect on the leak probability of pipes. The log-normal distribution proposed by Khaleel and Simonen gives lower leak probability compared other exponential distribution models. The effects of the number and the quality of pre-service and in-service inspections on the leak probability were also examined and it was recognized that the number and the quality of pre-service and in-service inspections are also give great effect on the leak probability. In order to reduce the leak probability of pipes in plants it is very important to improve the quality of inspections. When in-service inspection is performed every 10 years and the quality of inspection is above the very good level, the leak probability shows nearly constant value after the first inspection for an initially existing crack.

In-Service Inspection for Safety Rotated Piping in HANARO (하나로의 안전성 관련 가동 중 검사)

  • 박용철
    • Journal of the Korean Professional Engineers Association
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    • v.34 no.2
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    • pp.14-18
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    • 2001
  • The primary cooling piping of HANARO is classified as safety class 3, seismic class 1 and quality class Q. This piping as safety related feature has been designed, manufactured and tested in accordance with ASME SEC. Ⅲ, DIV 1, Class 3. In October of 2000, the first step of the in-service inspection for this piping was carried out in accordance with ASME SEC. XI. This describes the results of the Inspection including the preparation of inservice inspection plan and inspection method. It is verified through the results that the safety related piping is maintained the mechanical and structural Integrities.

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A Survey on the Sanitary Condition of Kitchens in School Food-service Programs (일부 학교급식소 조리실의 위생관리에 관한 조사연구)

  • 김종규
    • Journal of Environmental Health Sciences
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    • v.29 no.2
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    • pp.87-93
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    • 2003
  • A survey including an inspection was conducted to assess the sanitary condition of kitchens in the school food-service programs and to prepare background data for improving the safety of school meals. The survey was carried out over a two-month period (September-October, 2001). A self-administered questionnaire recommended by the Korea Ministry of Education & Human Resources Development (MOEHRD) was offered to a random sample of dieticians of twenty-five elementary schools in one region of Korea about food, sanitation, and safety inspection of their kitchens. Air temperature, relative humidity, and airborne microbes in the kitchens were monitored during preparation, cooking, and service. The inspection results showed their sanitary rendition met the level B of the recommendation of the Korea MOEHRD. The range of air temperature of the kitchens was 21.4~22.4$^{\circ}C$. and the range of relative humidity was 62.4~69.6%. The microbiological evaluation of kitchen samples indicated aerobic plate count levels from 22..5 to 26.5 CFU/15 minutes. Although the results of inspection show that the levels of sanitary condition of kitchens in the schools were good, they are not satisfactory for safe food-servile because the temperature and humidity levels are high. This study indicates that the school kitchens should be monitored and strict inspection is necessary. The legal standards for school food-service should include standards for kitchen air temperature, relative humidity, and airborne microbes.

An Empirical Study on Quality Management of Ship Inspection Sector and Satisfaction of Inspection Service (선박검사부문의 품질경영과 검사서비스의 만족도에 관한 실증연구)

  • 노창균
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.7 no.3
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    • pp.117-127
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    • 2001
  • On this research, recognizing that ship inspection is closely related in improving ship safety', the importance of active quality managements of ship inspection has been notified. This paper aims to explore effective ways to improve inspection service and develop customer-centered inspection administration, by carrying out a case study on K Company. The methods applied for this research project are as follows, 1) sector-based examination of the existence of the ISO 9001 system; 2) evaluation of the operation of the system; 3) conduction of a survey questionnaire with the participation of all staff and inspection companies to analyze customer satisfaction of their inspection service, and 4) statistical analysis of the data collected from the survey questionnaire.

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Comparison in Braking Force Characteristics for the Static and Dynamic Braking Force Inspection System about Vehicles in Service (운행 자동차에 대한 정적 및 동적 제동력 검사 시스템의 제동력 특성 비교)

  • Oh, Sangyeob
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.344-351
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    • 2015
  • Braking force inspection of vehicles in service is certainly one of the most important characteristics that affect vehicle safety. Up to now, in domestic country, the regular safety inspection of vehicles in service has been tested with a roller type brake test (a static braking force inspection system). But, in EU and USA etc. in recent years, it has been tested with a plate type brake test (a dynamic braking force inspection system). In this study, to compare the characteristics of above two test systems, the correlations for the results of braking force are evaluated statistically. As the results, in the case of main braking force, the range of the $R^2$ of the deviation for the left and right side is 0.5386 ~ 0.6231 in the rear axle and 0.0032 ~ 0.0052 in the front axle respectively, then the $R^2$ in the front axle is lower than that in the rear axle and the total variation is unexplained by the least-squares regression line statistically. Also, the p-value for the deviation of the left and right in the front axle is 0.4839 ~ 0.5755, then it has nonsignificant in the front axle. Therefore, the static braking force inspection system can not reflect the inertia force that there is a load transfer from the rear axle to the front axle during braking. Accordingly, it is necessary to adopt the dynamic braking force inspection system which can reflect the inertia force on the regular vehicle safety inspection in domestic country.