• Title/Summary/Keyword: In-Mold Decoration

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Electron Beam Curing of Hard Coating Resin for In-mold Decoration Foils (In-mold Decoration 포일에 사용되는 경질 코팅 수지의 전자빔 경화)

  • Sim, Hyun-Seog;Yun, Deok-Woo;Kim, Geon-Seok;Lee, Kwang-Hee;Lee, Byung-Cheol
    • Polymer(Korea)
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    • v.35 no.2
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    • pp.141-145
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    • 2011
  • The electron beam (EB) induced curing of a typical resin designed for the hard coating layer of in-mold decoration foils was investigated. The samples were irradiated with different doses of EB and the curing reaction was monitored by Fourier transform infrared (FTIR) spectroscopy. The change in coating properties such as surface hardness and anti-abrasion property was studied as a function of increasing dose. The effect of the addition of nano-particles on the improvement of coating properties was also examined. It was expected that the experimental results could be used for the commercial exploitation of the EB curing system comparable to the ultraviolet (UV) curing system.

Design of Hard Coating Resin for In-mold Decoration (IMD) Foil and Effects of EB Irradiation on IMD Foil Layers (In-mold Decoration(IMD) 포일용 경질 코팅 수지 설계 및 전자빔 조사가 IMD 포일 구성층에 미치는 영향)

  • Sim, Hyun-Seog;Kim, Geon-Seok;Shin, Ji-Hee;Lee, Kwang-Hee
    • Polymer(Korea)
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    • v.36 no.3
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    • pp.268-274
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    • 2012
  • The silane coupling agent, 3-(trimethoxysilyl)propyl methacrylate (${\gamma}$-MPTS), was grafted on the surface of alumina nanoparticles. We used the surface modified nanoparticles in the hard coating layer for in-mold decoration (IMD) foils and evaluated the coating properties such as hardness and anti-abrasion property. The effects of electron beam (EB) irradiation on color layer and anchor layer of IMD foils were observed through the difference in color and the cross-cut tape test, respectively. Also, cure kinetics as studied quantitatively under various reaction temperatures by analysis of surface properties and Fourier transform infrared (FTIR) spectroscopy. From these results, we constructed database for the commercial exploitation of EB curing system.

AR and AG in 3 dimensions

  • Boerner, Volkmar;Parsons, Keith
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07b
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    • pp.985-987
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    • 2005
  • Many applications, such as the lenses of mobile phones, involve complex 3D shapes. Delivering effective AR/AG surfaces in 3D is becoming an important challenge to the display industry. This paper shows how the combination of motheye structured AR hardcoats and In-Mold Decoration techniques can deliver this desirable functionality.

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A Basic Study of Production and Installation Management of Free-form Concrete Molds (비정형 콘크리트 장식몰드 생산관리 기초연구)

  • Kim, Ki-ho;Kim, Do-Yeong;Jang, Duk-Bae;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.112-113
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    • 2018
  • As the building becomes more sophisticated, indoors and outdoors exterior decoration of construction has been increased. However, it is very difficult to produce an FDM(Free-form Decorative Mold) that meets the requirements of quality, durability, and ease of installation, resulting in a high cost. Therefore, the objective of this study is basic research for economical production of FDM production technology while satisfying the above requirements. For this study, the authors analyze the details of the shape and requirements of the FDM, and the production details and processes that reflect the characteristics. The results of this study can utilize to develop algorithms for production and management of academically efficient FDM and can utilize to secure FDM production technology at commercial level.

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COUPLED ANALYSIS OF INJECTION MOLDING AND FILM FORMING FOR IDENTIFYING FILM DEFORMATION IN IMD PROCESS (IMD 공정 중 필름 변형 특성 파악을 위한 사출 및 필름성형 간 연계해석)

  • Yoon, J.H.;Hur, N.;Bae, A.H.;Lee, T.H.
    • Journal of computational fluids engineering
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    • v.18 no.3
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    • pp.20-25
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    • 2013
  • In various manufacturing industries, an in-mold decoration (IMD) process for plastic objects is widely utilized because a film forming and an injection molding processes run simultaneously. In the present study, the deformation of polymer film and filling of resin in the IMD process were numerically investigated to evaluate the quality of the plastic object formed by the IMD process, which consists of thermoforming and injection molding processes. To obtain the initial shape of the polymer film during the injection molding process, the deformation of the polymer film in the thermoforming process was pre-formed using the vacuum conditions to attach the film to a cavity. Since the properties and deformation of polymer film are greatly affected by the behavior of polymer resin being injected into a mold cavity, numerical simulations for the injection molding and film forming were performed with one-way coupling method. The results showed that the injected resin could lead to the tearing of the polymer film in local regions near the corners. In order to verify the proposed numerical methodology, the numerical results of the deformation patterns printed on the initial polymer film were compared with the experimental data. The proposed methodology to couple film forming analysis with injection molding analysis can be used to predict the deformation of film in IMD process.

Finite Element Analysis of Shrink Fitting Tolerance and Force of Tile Mold Liner and Fitting Material (타일 금형 라이너 및 끼움재의 열박음 공차 및 결합력에 대한 해석적 연구)

  • Lim, Dong Wook;Lee, Jeong Sik;Jeong, Young Ho;Choi, Doo Sun;Ko, Kang-Ho;Lee, Jeong-woo;Kim, Ji-Hun
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.50-56
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    • 2020
  • Ceramic tile is widely used as a floor or interior decoration of buildings. The main processes are raw material blending, molding, drying, firing, etc., and since dimensional and quality stability are very important, they are generally molded by a dry press method. In ceramic tile molds, there is a liner that can be easily replaced in case of wear. The liner is constantly abrasion due to a continuous pressing process during tile forming, and it is required to be replaced every certain period. Even in the liner, use a wear-resistant fitting material only in areas where wear is concentrated. However, there was a risk that the fitting material was applied to large-sized tile molding due to problems such as damage to the molding machine and decrease in productivity when detached during the actual tile molding process due to weak fitting strength with the liner. Therefore, in this study, thermal-structural analysis for fitting tolerance analysis and structural analysis for fitting force analysis were performed for the shrink fit process of the fitting material.

A Study about Designing of Ceramic Button with it's Manufacturing (현대(現代)패션에 응용(應用)된 장식적(的) 단추의 디자인 개발(開發)및 제작(製作)에 관(關)한 연구(硏究) -구스타프 클림트의 작품(作品)을 중심(中心)으로-)

  • Baik, Jeong-Hyun;Bae, Soo-Jeong
    • Journal of Fashion Business
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    • v.7 no.2
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    • pp.55-68
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    • 2003
  • The purpose of this research is to expand the realm of a button for a decorative purpose through embossing the effect and gravity of a button in fashion by designing the new ceramic buttons which are mainly used for decorative function in costume. In order to acquire a motif for the design, I analyzed several works of Gustav Klimt. As the result, those feature can be classified into the use of decorative lines, mosaic forms, and harmony of golden yellow and black, and it can be applied to buttons and clothes design. The sort of clay used in manufacturing the ceramic buttons was white clay to have high density and to diffuse light well, and press shaping techniques using plaster mold were employed. The baking was performed in an electronic kiln at $800^{\circ}C$ for the first time and at $1250^{\circ}C$ for the second time. Based on wearable designs in 2002/2003 F/W Trend of Interfashion Planning, I made three pieces of dress which could express the button's capability of decoration with effect. This is expressing a simplified form which shows up in details of and yellow and red pink were used to harmonize with golden yellow clothes. As an application of shapes of foliage in I transformed its size and form to be consistent with a jacket and a tube top. To accord with golden beige costume, I made a curve, showing up in Klimt's paintings, with golden color on a circle shape which was also a main motif in his paintings.

Control of Botrytis cinerea and Postharvest Quality of Cut Roses by Electron Beam Irradiation (전자빔 조사에 따른 잿빛곰팡이병원균 방제효과와 절화 장미의 수확 후 품질)

  • Kwon, Song;Choi, Gyung Ja;Kim, Ki Sun;Kwon, Hye Jin
    • Horticultural Science & Technology
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    • v.32 no.4
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    • pp.507-516
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    • 2014
  • The present study was conducted to determine the effect of electron beam irradiation on control of Botrytis cinerea and postharvest quality of cut roses. Electron beam doses of 0.1, 0.2, 0.4, 0.6, 0.8, 1, 2, 10, and 20 kGy were applied with a 10-MeV linear electron beam accelerator (EB Tech, Korea). Electron beams inhibited spore germination and mycelial growth of B. cinerea with increasing irradiation doses. Conidia of B. cinerea were more tolerant to irradiation than were mycelia: the effective irradiation doses for 50% inhibition ($ED_{50}$) of spore germination and mycelial growth were 2.02 kGy and 0.89 kGy, respectively. In addition, electron beam irradiation was more effective in reducing mycelial growth of B. cinerea at $10^{\circ}C$ than at $20^{\circ}C$. Analysis of in vivo antifungal activity revealed that elevated irradiation doses exhibited increased control efficacy for tomato gray mold. Flower longevity and fresh weight of cut roses decreased when the irradiation dose was increased. In addition, flower bud opening tended to be inhibited in a dose-dependent manner. Although 'Decoration', 'Il se Bronze', 'Queen Bee', and 'Revue' roses tolerated and maintained overall postharvest quality up to 0.4 kGy, 'Vivian' did not, demonstrating that the irradiation sensitivity of cut roses varies according to cultivar.