• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.4
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• pp.410-417
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• 2017

Hydro-forming is being employed increasingly to realize lightweight vehicular parts. The bumper beam produced by this process weighs 30% less than the conventional products with equal stiffness. However, hydro-forming involves complex parameters to obtain the target geometry and low residual stress. Parametric studies are conducted using finite element analysis to obtain optimized process conditions. Through these numerical approaches, the internal and holding pressures and feeder forward stroke along the extruded direction are optimized to achieve low residual stress and to minimize springback. The numerical results are verified by experimental observations made by employing a three-dimensional laser scanner. The numerical and experimental results are compared in terms of the springback. Both results show similar tendencies.

• Journal of the Korean Geotechnical Society
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• v.27 no.12
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• pp.117-126
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• 2011

Based on thermodynamics, the mathematical framework governing the hydro-mechanical behavior of partially saturated soil is derived by using balance equations, and the numerical analysis through implementation of various effective stress definitions is performed. Effective stress on partially saturated soil describes the soil strength which is presented by the relationship between water content and soil suction. For the estimation of hydro-mechanical behavior on partially saturated soil, effective stress parameter ${\chi}$ defined from various literatures is especially analyzed to understand the conditions of constitutive equations regarding residual saturation and displacement of soil. As a result, effective stress parameter ${\chi}$ has an influence on the variation of matric suction in soil with an external load and seepage. However it was found that the effect of each parameter ${\chi}$ varies with residual degree of saturation, and that of each parameter ${\chi}$ decreased with decrease in displacement of soil caused by an external load.

• Tunnel and Underground Space
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• v.33 no.4
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• pp.265-280
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• 2023

Water leakage in tunnels is a defect that can affect tunnel stability and the ground movement by changing the stress and pore water pressure of the surrounding ground. Long-term or large-scale water leaks may lead to damage of tunnel structure and the surrounding environment, such as tunnel lining instability and ground surface settlement. The present study numerically investigated the effects of water leakage on the structural stability of a tunnel and the ground behavior. The tunnel was assumed to be under undrained conditions for preventing the inflow of the surrounding water and leaks occurred in the concrete lining after completion of the tunnel construction. A coupled hydro-mechanical analysis using a TOUGH-FLAC simulator developed in Python was conducted for assessing the leakage induced-behavior of the tunnel structure and ground under different conditions of the amount and location of water leak. Additionally, the effect of hydro-mechanical coupling terms on the results of coupled response was investigated and discussed.

• Proceedings of the KSR Conference
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• 2006.11b
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• pp.1340-1347
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• 2006

During excavation in seocheon tunnel, sudden groundwater inundation occurred in complex hydro-geological environments prevailing in underground tunnel. Large volumes of groundwater flowed into tunnel at STA 54km600. The authors have provided a comprehensive background to hydro-mechanics of groundwater with a geological analysis, ground investigation, hydro- mechanical modelling etc. To reinforce tunnel, we have applied the TAS grouting and the steel multi-layer grouting, and comfirmed the effects of reinforcement.

• Tribology and Lubricants
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• v.22 no.3
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• pp.119-126
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• 2006

In this paper, the contact behavior characteristics of a primary sealing components such as a seal ring and a seal seat has been presented for a small hydro-power turbine. Using the non-linear FEM analysis, the maximum temperature, the axial displacement, radial differences between a seal ring and a seal seat, and maximum contact normal stress have been analyzed for three optimized sealing profiles in which are designed based on the FEM analysis and Taguchi's experimental method. The three primary sealing profiles between a seal ring and a seal seat are strongly related to a leakage of a water for a hydro-power turbine and wear of a primary sealing component. The computed results show that the contact rubbing area between a seal ring and a seal seat is very important for reducing a friction heating and wear in a sealing gap, and increasing a contact normal stress in primary sealing components. Based on the FEM computation, models II and III in which have a small rubbing surface of seal rings show low dilatation of primary sealing components, and high normal contact stress between a seal ring and a seal seat. Thus, the FEM computed results recommend a short contacting width of a primary sealing component for reducing a leakage and thermal distortions, and expanding a seal life. This means that a conventional primary sealing component may be switched to a reduced sealing face of seal rings.

• International Journal of Advanced Culture Technology
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• v.6 no.3
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• pp.163-172
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• 2018

The power train of hydro-mechanical continuously variable transmission(HMCVT) for the middle class forklift makes use of an hydro-static unit, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The complex helical & planetary gears are a very important part of the transmission because of strength problems. The helical & planetary gears belong to the very important part of the HMCVT's power train where strength problems are the main concerns including the gear bending stress, the gear compressive stress and scoring failures. The present study, calculates specifications of the complex helical & planetary gear train and analyzes the gear bending and compressive stresses of the gears. It is necessary to analyze gear bending and compressive stresses confidently for an optimal design of the complex helical & planetary gears in respect of cost and reliability. This paper not only analyzes actual gear bending and compressive stresses of complex helical & planetary gears using Lewes & Hertz equation, but also verifies the calculated specifications of the complex helical & planetary gears by evaluating the results with the data of allowable bending and compressive stress from the Stress - No. of cycles curves of gears. In addition, this paper explains actual gear scoring and evaluates the possibility of scoring failure of complex helical & planetary gear train of hydro-mechanical continuously variable transmission for the forklift.

• Journal of Drive and Control
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• v.14 no.4
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• pp.71-78
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• 2017

The power train of hydro-mechanical continuously variable transmission (HMCVT) for 8-ton class forklift includes hydro-static units, hydraulic multi-wet disc brake & clutches and complex helical & planetary gears. The helical & planetary gears are key components of HMCVT's power train wherein strength problems are the main concerns including gear bending stress, gear compressive stress, and scoring failure. Many failures in power train gears of HMCVT are due to the insufficient gear strength and resonance problems caused by major excitation forces, such as gear transmission error of mating gear fair in the transmission. In this study, wherein excitation frequencies are the gear tooth passing frequencies of the mating gears, a Campbell diagram is used to calculate the power train gears' critical speeds. Mode shapes and natural frequencies of the power train gears are calculated by CATIA V5. These are used to predict resonance failures by comparing the actual working speed range with the critical speeds due to the gear transmission errors of HMCVT's power train gears.

• Tunnel and Underground Space
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• v.12 no.4
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• pp.291-303
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• 2002

In this study, three-dimensional block generation program was developed using the discontinuities input data for three-dimensional mechanical and hydro-mechanical analysis. Shi's two dimensional theory and program was extended to those of three-dimension and the deformations of blocks were calculated. The two-dimensional hyro-mechanical theory of DDA was also extended to three-dimensional theory and coupling deformation of the underground cavern was analyzed considering discontinuities.

• Proceedings of the Korean Society for Rock Mechanics Conference
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• 2000.09a
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• pp.105-115
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• 2000

As large underground projects such as radioactive waste disposal, hot water and heat storage, and geothermal energy become influential, the study, which consider all aspects of thermics, hydraulics and mechanics would be needed. Thermo Hydro-Mechanical coupling analysis is one of the most complex numerical technique because it should be implemented with the combined three governing equations to analyze the behavior of rock mass. In this study, finite element code, which is based on Biot's consolidation theory, was developed to analyze the thermo-hydro-mechanical coupling in continuum rock mass. To verify the implemented program, one-dimensional consolidation model under the isothermal and non-isothermal conditions was analyzed and was compared with the analytic solution. The parametric study on two-dimensional consolidation was also performed and the effects of several factors such as poisson's ratio and hydraulic anisotropy on rock mass behavior were investigated. In the future, this program would be revised to be used for analysis of general discontinuous media with incorporating discrete joint model.

• Tunnel and Underground Space
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• v.10 no.3
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• pp.355-365
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• 2000

As large underground projects such as radioactive waste disposal, hot water and heat storage, and geothermal energy become influential, the study, which consider all aspects of thermics, hydraulics and mechanics would be needed. Thermo-Hydro-Mechanical coupling analysis is one of the most complex numerical technique because it should be implemented with the combined three governing equations to analyze the behavior of rock mass. In this study, finite element code, which is based on Biot's consolidation theory, was developed to analyze the thermo-hydro-mechanical coupling in continuum rock mass. To verify the implemented program, one-dimensional consolidation model under the isothermal and non-isothermal conditions was analyzed and was compared with the analytic solution. The parametric study on two-dimensional consolidation was also performed and the effects of several factors such as poisson's ratio and hydraulic anisotropy on rock mass behavior were investigated. In the future, this program would be revised to be used for analysis of general discontinuous media with incorporating discrete joint model.