• Title/Summary/Keyword: Hull & outfitting design

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Establishment of Information Interface Technology between Hull and Outfitting Designs (선체설계와 의장설계간의 정보인터페이스 기법 연구)

  • Choi, Yeong-Tae;Suh, Heung-Won;Lee, Soon-Sup
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.6
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    • pp.458-465
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    • 2013
  • Ship design engineering refers to the development and design of shipbuilding architectures in a drawing which reflects all relevant manufacturing processes. This paper provides analysis methods for model-information interfaces between hull structure design and outfitting design, and a technical application for manufacturing phases reflecting the pipe support pad and angle item automatically. The existing information procedure of pipe support pad and angle system processes information using drawing without model specification. Outfitting design team directly distributes drawings to the shop floor then manual-based marking and installation work are conducted refer to the distributed drawings. As a result, this process has become time consuming and causes problems in the productivity and quality improvement due to the rework caused by omitted or incorrect marking. The pipe support pad and angle marking is a method that automatically updates model information to hull structure design using sets of data that analyse the generated model in outfitting design processes. Therefore, this approach provides an efficient solution through design references without manual activities such as a reflection of hull structure design, cutting process, numerical control work, and dimension measurement and marking. The conversion of a method from the existing procedure based on manual marking to the reflective and automatic approach would have enabled to proceed installation work without manual activities for the measurement. Therefore, this research study proposes an efficient approach using pre-data analysis of model information interfaces between design and manufacturing phases to improve productivity during construction for shipbuilding.

The implementation of the integrated design process in the hole-plan system

  • Ruy, Won-Sun;Ko, Dae-Eun;Yang, Young-Soon
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.4
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    • pp.353-361
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    • 2012
  • All current shipyards are using the customized CAD/CAM programs in order to improve the design quality and increase the design efficiency. Even though the data structures for ship design and construction are almost completed, the implementation related to the ship design processes are still in progress so that it has been the main causes of the bottleneck and delay during the middle of design process. In this study, we thought that the hole-plan system would be a good example which is remained to be improved. The people of outfitting division who don't have direct authority to edit the structural panels, should request the hull design division to install the holes for the outfitting equipment. For acceptance, they should calculate the hole position, determine the hole type, and find the intersected contour of panel. After consideration of the hull people, the requested holes are manually installed on the hull structure. As the above, many processes are needed such as communication and discussion between the divisions, drawings for hole-plan, and the consideration for the structural or production compatibility. However this iterative process takes a lot of working time and requires mental pressure to the related people and cross-division conflict. This paper will handle the hole-plan system in detail to automate the series of process and minimize the human efforts and time-consumption.

Oil Carrier, Development of on Optimized Anti-Splash Device Model for COT Vent Pipe (유조선, COT Vent Pipe용 Anti-Splash Device 최적 모델 개발)

  • Na, Ok-kyun;Jeon, Young-Soo;Park, Sin-kil;Kim, Jong-Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2015.09a
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    • pp.50-55
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    • 2015
  • Application of newly conceptualized Anti-Splash Devices designed for COT vent pipes were studied on a P/V valve located on the upper deck of an oil carrier vessel. Anti-Splash devices are used in the shipbuilding industry in order to avoid oil overflow and spray accidents caused by excess pressure and vacuum condition in the cargo oil tanks. These conditions are caused by the transverse and longitudinal sloshing forces that arise from ship motion during sea voyages. The main issue with existing Anti-Splash device model is flux at the outlet of the Anti-Splash Device, and so, new conceptual models for the Anti-Splash device were developed and compared to existing Anti-Splash device model using CFD analysis. Transient analysis was used to capture the flow and velocity of each model and a comparative analysis was performed between old and new-concept models. This data was used to determine the optimal design parameters in order to develop an optimized Anti-Splash Device. A Factory acceptance test was performed on the new-concept models in order to verify the performance and efficiency against their design requirements and other criterion. The final step performed was to apply the optimized Anti-Splash Device models for COT vent pipes to an actual vessel and verify performance through a seawater cargo operation during a sea voyage as per the ship owner's request. The patent for the aforementioned device was obtained by the Korean Intellectual property Office dated Dec. 18th,2014.

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A Study on Optimum Shaft Alignment Analysis for VLCC (VLCC의 최적 축계정렬해석 연구)

  • Kim Hyu Chang;Kim Jun Gi
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.134-137
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    • 2005
  • Recently, in VLCC, shafting system is stiffer due to large engine power whereas hull structure is more flexible due to scantling optimization, which can be suffered from alignment damage by incompatibility between shafting and hull, In this study, shafting system without stern tube forward bush was adapted for less sensitive system against external factors. Also, shaft alignment analysis was considered with hull deflection at various ship loading conditions and stern tube after bush of long journal bearing was evaluated by static squeezing pressure and dynamic oil film pressure with sloping control. Whirling vibration was also reviewed to avoid resonance with propeller blade order. So, reliable shafting design for VLCC could be achieved through optimized alignment analysis for the system without stern tube forward bush.

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A Study on the Hole-Plan system combined with 3D CAD (3차원 CAD 통합형 홀 플랜 시스템에 관한 연구)

  • Ruy, Won-Sun;Yu, Yun-Sik;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.1-7
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    • 2012
  • It is necessary to construct the process automation system to improve the design efficiency and procure the higher design quality on the field of ship building. To construct this system, the shipbuilding companies should improve the 3D CAD/CAM system customized to the ship design and the software about design information management which could solve the conflict problem between the several related design division at the same time. The typical example is the Hole-plan process in the ship-building design. For the request of additional holes from outfitting division, the hull design division checks the compatibility conditions and reflects these holes to the hull panels if acceptable. if not, the requests are rejected and sent back to the outfitting division. These serial processes are not simple and require the tedious communication, discussion, and the complicated drawings. This article gives a basic introduction to the process of hole-plan system and proposes a strategy to automate its process.

The Introduction of Shaft Alignment Calculation for very Large Container Vessel (초대형 콘테이너선의 축계정렬 계산 사례 소개)

  • Kang Dong Chun;Park Kun Woo;Kim Kyoung Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.138-143
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    • 2005
  • Recently, it is much more required to approach the accurate shaft alignment analysis according to the tendency of active showing in large container vessel and that of the heavy weight of propeller in connection with it. Shaft alignment calculation lies upon how the pressure apply on bearings properly in operation of main engine and how the stress of shaft puts within that of limit of bearing material and how the movement of shaft is prospected owing to propeller forces and moments. Therefore, we have conducted the shaft alignment calculation of very large container vessel considering the deformation of hull structure and the propeller forces and moments and the static and dynamic condition of shaft. The calculation results show the pressure distribution of aft bush and the movement of shaft in bearing. The shaft alignment calculation helps the stable application of shaft alignment, which was proved in sea trial.

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Pipe Support Modeling & Fabrication Drawing Generation on GSCAD (Pipe Support Modeling 및 제작도 작성 GSCAD 적용 사례)

  • Min, Byung-Cheon;Park, Jung-Hyun;Kang, Young-Min;Kim, Eun-Sub
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.40-46
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    • 2009
  • The GSCAD (Global Shipbuilding CAD) System used in Samsung Heavy Industries is based on the Relation and Rule. The design area where excellence of these Relation & Rule can be used fully is pipe support modeling. That's because, many rules are required to place a pipe support and it's supported by hull structural object. Samsung Heavy Industries has been customizing the Relation and Rule supported by SmarMarine3d(R) to model pipe support easily and satisfies standard. Also, the pipe support fabrication drawing program was developed to generate a drawing for the pipe support customized. This paper reviews the characteristics of pipe support modeling on GSCAD and the Rules customized also, fabrication drawing program will be introduced.

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Representation of Structural Surface for Hull Modeling (선체모델링에 있어서 구조면의 정의 및 표현)

  • Kwang-Wook Kim;Won-Don Kim;Jong-Ho Nam
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.2
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    • pp.30-37
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    • 1992
  • Since a ship is a complex steel construction which consists of sculptured surfaces and inner surface members, a high technique of information modeling is indispensable to describe the form of hull surface and steel structure members consistently. A model contains both topological and geometrical information of the structural members. Therefore, the hull form should be represented by the wireframe of surface model so that the accuracy in each design stage is satisfied. The structural members like plane surfaces, stiffeners and the relations between such members are to be described systematically in data base. A collection of the data stored in database is a model to be built. The model will be used not only to generate the drawings and documents for ship design and production but also to interconnect other systems such as compartmentation, outfitting, piping, etc. Computer graphics is adopted of the visualization of model.

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Third Wave of Gas Management System in LNG Carrier - VaCo System (LNG 운반선에서의 신개념 증발 가스 처리 시스템 - VaCo 시스템)

  • Choi, Jung-Ho;Yoo, Hong-Sung;Yoo, Kyung-Nam;Heo, An;Lee, Dou-Yeong;Lyy, Sung-Kak
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.89-93
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    • 2007
  • The Boil-off gas (BOG) generation during the voyage is inevitable since Natural Gas (NG) in normally liquefied below -160 degree C in atmosphere condition and small heat ingress due to relatively hot outside keeps evaporating continuously. The one of major issue in LNG carriers is to handle generated BOG from cargo tank. The generated BOG affects to increase the cargo tank pressure and Gas Management System (GMS) for LNG carriers is closely related to cargo tank pressure maintenance. Economically, BOG is generally used as fuel in LNG carrier. Newly developed GMS for LNG carrier in boiler propulsion system, VaCo System, not only accomplish automatic control in GMS but also ensure safer operation.

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A Study on the Implementation of Coexistent Reality Technology for Ship Outfitting Inspection (선박 의장 검사를 위한 공존현실 기술 적용에 관한 연구)

  • Ha, Yeon-Chul;Kim, Jin-Woo;Kim, Goo;Shin, Hyun-Shil
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.1
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    • pp.13-20
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    • 2020
  • In shipyards, internal materials are assembled after designing and manufacturing each ship's block. Internal material assembly means the installation of parts and equipment except ship's body. In this process, if the assembly of pipes and equipment existing in the block is not done correctly during the assembly between blocks, this causes a lot of costs. In addition, even if the assembly of the internal materials already completed, the production efficiency of the ship is reduced due to rework when problems such as space arrangement of the internal materials occurs. Therefore, this study introduces space arrangement and inspection system before and after hull outfitting work based on coexistence reality technology using 3D design drawing to solve these problems. The various coexistence reality algorithms and inspection systems developed and introduced in this study are based on AR service, which has never been introduced in Korea. So it will be widely applicable to various manufacturing industries using design drawings such as automobiles and architectures as well as ship building process.