• 제목/요약/키워드: Hot pressing

검색결과 582건 처리시간 0.034초

전기방사법으로 제조한 PEI/PVdF 블렌드 웹의 물리적 특성에 대한 후처리 영향 (Effect of Post-Process on Physical Properties of Electrospun PEI/PVdF Blend Nonwoven Web)

  • 석훈;박철민;김동영;조성무
    • 폴리머
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    • 제36권5호
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    • pp.606-611
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    • 2012
  • Polyetherimide(PEI)와 poly(vinylidene flouride)(PVdF) 폴리머들을 블렌딩하여 전기방사를 통해 웹을 제조하였다. 낮은 기계적 물성을 증대시키기 위해서 압착과 연신이라는 후처리 공정을 이용하였으며 후처리 공정이 기계적 물성에 미치는 영향을 조사하였다. 물리적 특성을 확인하기 위해 SEM, 인장 시험 측정기를 이용하여 측정하였다. $180^{\circ}C$의 압착 온도에서 1/2, 1/3, 1/4, 1/5의 비율로 압착된 웹들은 초기 상태에 비해 대략 4~5배 가량 인장 강도가 증가하였으며, 이들을 $220^{\circ}C$의 온도에서 30~40% 연신함으로써 2~8MPa의 추가적인 인장 강도 증대를 보였다.

렌즈절삭용 탄화규소계 공구의 크랙전파 거동 (Crack Path Behavior of SiC Based Tools for Spectacle Lens Cutting)

  • 이영일
    • 한국안광학회지
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    • 제11권2호
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    • pp.85-89
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    • 2006
  • 렌즈 절삭공구의 기계적 특성을 향상시키는 기구에 관한 연구를 하기 위해, 탄화규소와 탄화티타늄을 주재료로 사용되었다. 또한, 소결첨가제로 알루미나와 이트리아를 첨가하였다. 첨가제 조성비는 알루미나와 이트리아비를 1:1로 유지하였다. 이를 $1810^{\circ}C$에서 1시간 일축가압 소결 후 $1860^{\circ}C$에서 3, 6 그리고 12시간 동안 열처리하였다. 열처리 시간이 길어질수록 입자크기는 점점 증가하였다. 미세구조는 주사전자현미경으로 관찰하였으며 이미지프로그램(Image-Pro Plus, Media Cybernetics, Maryland, U.S.A.)으로 상분석 하였다. 파괴기구는 주로 길게 자란 탄화규소 입자에 의한 균열회절에서 일어나고 있음을 알 수 있다. 균열회절기구에 영향을 미친 SiC입자들은 대부분 두께가 $2.3{\mu}m$ 이하였고, 장경비는 2.5 이상이었다. 균열가교도 일부 파괴인성 증진기구에 기여함을 알 수 있다.

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P-type and N-type $Bi_2Te_3/PbTe$ Functional Gradient Materials for Thermoelectric Power Generation

  • Lee, Kwang-Yong;Oh, Tae-Sung
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1223-1224
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    • 2006
  • The p-type $(Bi_{0.2}Sb_{0.8})_2Te_3/(Pb_{0.7}Sn_{0.3})$Te functional gradient material (FGM) was fabricated by hot-pressing the mechanically alloyed $(Bi_{0.2}Sb_{0.8})_2Te_3$ and the 0.5 at% $Na_2Te-doped$ $(Pb_{0.7}Sn_{0.3})Te$ powders. Also, the n-type $Bi_2(Te_{0.9}Se_{0.1})_3/PbTe$ FGM was processed by hot-pressing the mechanically alloyed $Bi_2(Te_{0.9}Se_{0.1})_3$ and the 0.3 wt% Bi-doped PbTe powders. With ${\Delta}T$ larger than $300^{\circ}C$, the p-type $(Bi_{0.2}Sb_{0.8})_2Te_3/(Pb_{0.7}Sn_{0.3})Te$ FGM exhibited larger thermoelectric output power than those of the $(Bi_{0.2}Sb_{0.8})_2Te_3$ and the 0.5 at% $Na_2Te-doped$ $(Pb_{0.7}Sn_{0.3})Te$ alloys. For the n-type $Bi_2(Te_{0.9}Se_{0.1})_3/PbTe$ FGM, the thermoelectric output power superior to those of the $Bi_2(Te_{0.9}Se_{0.1})_3$ and the 0.3 wt% Bi-doped PbTe was predicted at ${\Delta}T$ larger than $300^{\circ}C$.

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서브마이크론/나노 크기의 SiC 비율변화에 따른 ZrB2-SiC 세라믹스의 열적, 기계적 특성 (Thermal and Mechanical Properties of ZrB2-SiC Ceramics Fabricated by Hot Pressing with Change in Ratio of Submicron to Nano Size of SiC)

  • 김성원;채정민;이성민;오윤석;김형태
    • 한국세라믹학회지
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    • 제50권6호
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    • pp.410-415
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    • 2013
  • $ZrB_2$-SiC ceramics are fabricated via hot pressing with different ratios of submicron or nano-sized SiC in a $ZrB_2$-20 vol%SiC system, in order to examine the effect of the SiC size ratio on the microstructures and physical properties, such as thermal conductivity, hardness, and flexural strength, of $ZrB_2$-SiC ceramics. Five different $ZrB_2$-SiC ceramics ($ZrB_2$-20 vol%[(1-x)SiC + xnanoSiC] where x = 0.0, 0.2, 0.5, 0.8, 1.0) are prepared in this study. The mean SiC particle sizes in the sintered bodies are highly dependent on the ratio of nano-sized SiC. The thermal conductivities of the $ZrB_2$-SiC ceramics increase with the ratio of nano-sized SiC, which is consistent with the percolation behavior. In addition, the $ZrB_2$-SiC ceramics with smaller mean SiC particle sizes exhibit enhanced mechanical properties, such as hardness and flexural strength, which can be explained using the Hall-Petch relation.

열간가압소결에 의해 제조된 AlN-hBN 복합재료의 마이크로 엔드밀링 절삭특성 비교와 공구마모에 관한 실험적 연구 (Experimental Investigations on Micro End-milling Cutting Characteristics Comparison and Tool Wear Behavior of AlN-hBN Composites Sintered by Hot-pressing)

  • 백시영;신봉철;조명우;조원승
    • 한국공작기계학회논문집
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    • 제17권4호
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    • pp.104-111
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    • 2008
  • The objective of this study is to evaluate micro end-milling characteristics and tool wear behavior of AlN-hBN composites. First, AlN based composites with hBN contents in the range of 10 to 20vol% were prepared by hot-pressing. Vickers hardness and flexural strength of the prepared composite specimens were measured and compared according to the vol% of hBN variations. Then, cutting force variations were measured and analyzed using a tool dynamometer during the micro end-milling experiments; and machined surface shapes and roughness were investigated using a 3D non-contact type surface profiler. After micro end-milling, worn tools were investigated using a tool microscope and SEM images. From the experimental results, it can be observed that the cutting forces decreased, and surface qualities were improved with increasing hBN contents. At low content of hBN, tool chipping was observed; and tool wear rate decreased with increasing hBN contents. The results of this study insist that proper machining conditions, including tool wear behavior investigation, should be determined for the micro end-milling of AlN-hBN composites for its further application.

열 가압 방식을 사용하여 제작된 인레이 세라믹 수복물의 적합도 평가 (Assessment of inlay ceramic restorations manufactured using the hot-pressing method)

  • 이범일;유승규;유승민;박동인;김지환
    • 대한치과기공학회지
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    • 제42권1호
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    • pp.9-16
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    • 2020
  • Purpose: The purpose of this study was to compare the marginal and internal fit of lithium disilicate ceramic inlay produced by heat pressing that inlay pattern made by subtractive manufacturing and additive manufacturing method. Methods: A mandibular lower first molar that mesial occlusal cavity (MO cavity) die was prepared. After fabricating an epoxy resin model using a silicone impression material, epoxy resin die was scanned with a dental model scanner to design an MO cavity inlay. The designed STL pile was used to fabricate wax patterns and resin patterns, and then lithium disilicate ceramic inlays were fabricated using hot-press method. For the measurement of the marginal and internal gap of the lithium disilicate, silicone replica method was applied, and gap was measured through an optical microscope (x 80). Data were tested for significant differences using the Mann-Whitney Utest. Results: The marginal fit was 103.56±9.92㎛ in the MIL-IN group and 81.57±9.33㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). The internal fit was 120.99±17.52㎛ in the MIL-IN group and 99.18±6.65㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). Conclusion: It is clinically more appropriate to apply the additive manufacturing than subtractive manufacturing method in producing lithium disilicate inlay using CAD/CAM system.

탄소섬유강화 유리복합재료의 제조 및 특성분석 (Fabrication and Characterization of Carbon Fiber Reinforced)

  • 조해석;김상덕;조호진;공선식;최원봉;백용기;김형준;김환
    • 한국세라믹학회지
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    • 제29권8호
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    • pp.601-608
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    • 1992
  • We investigated the influence of several processes, including the preparation of slurry and preform and the heat-treatment of the preform, on the properties of composites to fabricate the carbon-fiber reinforced glass composites having good mechanical properties. Cerander was determined to be the best binder among Cerander, Rhoplex and Elvacite 2045 by the dipping test and the binder within a preform could be completely eliminatd by burning out the specimen under 10-6 Torr at 400$^{\circ}C$ for more than 1h. The fracture behavior of a composite was largely dependent on the uniformity of carbon-fiber distribution within the composite and the heat-treatment condition of the composite. The higher the glass content, the more difficult to obtain uniform distribution of carbon-fiber. As the hot-pressing temperature increased, the densification process of the composite and the formation of pore due to oxidation of carbon fiber occurred competitively. But, above 1000$^{\circ}C$ the latter played a predominant role. We could fabricated the densest 15 vol.% carbon-fiber-content glass composite having the highest toughness and flexural strength of 250 MPa by hot-pressing under 15 MPa at 900$^{\circ}C$ for 30 min.

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인산형 연료전지 분리판용 천연흑연-불소수지계 복합재료의 흑연입도에 따른 전기비저항 변화 (Electrical Resistivity of Natural Graphite-Fluorine Resin Composite for Bipolar Plates of Phosphoric Acid Fuel Cell(PAFC) Depending on Graphite Particle Size)

  • 이상민;백운경;김태진;노재승
    • 한국재료학회지
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    • 제27권12호
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    • pp.664-671
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    • 2017
  • A composite material was prepared for the bipolar plates of phosphoric acid fuel cells(PAFC) by hot pressing a flake type natural graphite powder as a filler material and a fluorine resin as a binder. Average particle sizes of the powders were 610.3, 401.6, 99.5, and $37.7{\mu}m$. The density of the composite increased from 2.25 to $2.72g/cm^3$ as the graphite size increased from 37.7 to $610.3{\mu}m$. The anisotropy ratio of the composite increased from 1.8 to 490.9 as the graphite size increased. The flexural strength of the composite decreased from 15.60 to 8.94MPa as the graphite size increased. The porosity and the resistivity of the composite showed the same tendencies, and decreased as the graphite size increased. The lowest resistivity and porosity of the composite were $1.99{\times}10^{-3}{\Omega}cm$ and 2.02 %, respectively, when the graphite size was $401.6{\mu}m$. The flexural strength of the composite was 10.3MPa when the graphite size was $401.6{\mu}m$. The lowest resistance to electron mobility was well correlated with the composite with lowest porosity. It was possible the flaky large graphite particles survive after the hot pressing process.

기계적 합금화에 의한 Iron-Silicide의 제조 및 특성 (Processing and Properties of Mechanically Alloyed Iron-Silicide)

  • 어순철;김일호
    • 한국재료학회지
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    • 제11권2호
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    • pp.132-136
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    • 2001
  • 기계적 합금화 공정을 이용하여 열전재료$FeSi_2$분말을 제조하여 열간압축법을 사용하여 성형하였다. 열간압축 성형된 $FeSi_2$는 열전특성을 나타내는 $\beta$-$FeSi_2$ 상 및 상변태가 완료되지 않은 $\alpha$-$Fe_2$$Si_{5}$$\varepsilon$-FeSi의 혼합상으로 이루어져 있음이 확인되었다. 열전재료로의 $\beta$-$FeSi_2$ 상변태 유도를 위해 항온열처리를 행하여 상변태 조건을 조사하였다. SEM, TEM, XRD, DTA 등을 이용하여 상변태 거동을 분석한 결과, $830^{\circ}C$에서 24시간 진공 항온열처리 후 단상의 $\beta$-FeSi$_2$ 상을 얻을 수 있었다. 항온열처리 전의 열간압축 성형체와 상변태가 완료된 $\beta$-FeSi$_2$의 기계적 성질과 열전 특성을 측정하여 비교 분석하였다.

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기계적 합금화법으로 제조된 나노 미세 구조 FexCo4-xSb12의 열전 특성 및 전자 이동 특성 (Thermoelectric and Electronic Transport Properties of Nano-structured FexCo4-xSb12 Prepared by Mechanical Alloying Process)

  • 김일호;권준철;어순철
    • 한국재료학회지
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    • 제16권10호
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    • pp.647-651
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    • 2006
  • A new class of compounds in the form of skutterudite structure, Fe doped $CoSb_3$ with a nominal composition of $Fe_xCo_{4-x}Sb_{12}$ ($0{\leq}x{\leq}2.5$), were synthesized by mechanical alloying of elemental powders followed by vacuum hot pressing. Nanostructured, single-phase skutterudites were successfully produced by vacuum hot pressing using as-milled powders without subsequent heat-treatments for the compositions of $x{\leq}1.5$. However, second phase was found to form in case of $x{\geq}2$, suggesting the solubility limit of Fe with Co in this system. Thermoelectric properties including thermal conductivity from 300 to 600 K were measured and discussed. Lattice thermal conductivity was greatly reduced by introducing a dopant up to x=1.5 as well as by increasing phonon scattering in nanostructured skutterudite, leading to enhancement in the thermoelectric figure of merit. The maximum figure of merit was found to be 0.32 at 600 K in the composition of $Fe_xCo_{4-x}Sb_{12}$.