• 한국기계가공학회지
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• 제18권3호
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• pp.66-73
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• 2019

Recently, FDM-type 3D printer technology has been developed, and efforts have been made to improve the output formability and characteristics further. Through this, 3D printers are used in various fields, and printer technologies are suggested according to usage, such as FDM, SLA, DLP, and SLM. In particular, the FDM method is the most widely used, and the FDM method technology is being developed further. The characteristics of the output are produced by the FDM-type 3D printer, which is determined by various factors, and particularly the perspective of the Inter-Layer Fill Factor, which is the volume ratio of the laminated material that exerts a direct influence. In this study, the Inter-Layer Fill Factor is theoretically obtained by presenting the internal space between each layer according to the laminate thickness as a cross-sectional shape model, and the cross section of the actual laminated sample is compared with the theoretical model through experiments. Then, the equation for the theoretical model is defined, and the strength change according to each condition (tensile strength of material, reduction slope, strength reduction rate, and output strength) is confirmed. In addition, we investigated the influence on the correlation and strength between laminate thickness and the Inter-Layer Fill Factor.

• 공업화학
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• 제32권4호
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• pp.379-384
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• 2021

마이크로니들은 약물전달 및 진단에 사용되는 미세바늘로 일반 주사와 달리 길이가 짧아 효과적으로 약물을 전달하는 한편 고통과 감염위험은 최소화시킬 수 있는 도구이다. 기존의 마이크로니들은 MEMS 기술을 기반으로 정밀하게 나노미터 수준으로 제작되었으나 장비와 유지비가 비싸고 공정이 복잡하여, 최근에는 3D 프린팅을 이용해 경제적이고 간단하며 신속하게 마이크로니들을 제작하는 연구가 진행 중이다. 3D 프린팅 기술은 프로토타입의 제작이 간단하고 수정 보완이 용이하기 때문에 마이크로니들 의약품 및 화장품의 상용화에 유리하다. 이에 본 총설은 SLA, 2PP, DLP, CLIP, FDM 3D 프린팅 기술에 대해 소개하고, 이를 이용한 마이크로니들 제작 연구동향에 대해 소개하고자 한다. 또한 현재 마이크로니들 기술의 한계점과 앞으로 해결해야 할 부분에 대해서 논해보고자 한다.

• Imaging Science in Dentistry
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• 제51권1호
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• pp.41-47
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• 2021

Purpose: This study aimed to compare the accuracy of 3-dimensional(3D) printed models derived from multidetector computed tomography (MDCT) and cone-beam computed tomography (CBCT) systems with different fields of view (FOVs). Materials and Methods: Five human dry mandibles were used to assess the accuracy of reconstructions of anatomical landmarks, bone defects, and intra-socket dimensions by 3D printers. The measurements were made on dry mandibles using a digital caliper (gold standard). The mandibles then underwent MDCT imaging. In addition, CBCT images were obtained using Cranex 3D and NewTom 3G scanners with 2 different FOVs. The images were transferred to two 3D printers, and the digital light processing (DLP) and fused deposition modeling (FDM) techniques were used to fabricate the 3D models, respectively. The same measurements were also made on the fabricated prototypes. The values measured on the 3D models were compared with the actual values, and the differences were analyzed using the paired t-test. Results: The landmarks measured on prototypes fabricated using the FDM and DLP techniques based on all 4 imaging systems showed differences from the gold standard. No significant differences were noted between the FDM and DLP techniques. Conclusion: The 3D printers were reliable systems for maxillofacial reconstruction. In this study, scanners with smaller voxels had the highest precision, and the DLP printer showed higher accuracy in reconstructing the maxillofacial landmarks. It seemed that 3D reconstructions of the anterior region were overestimated, while the reconstructions of intra-socket dimensions and implant holes were slightly underestimated.

• 한국의류학회지
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• 제45권1호
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• pp.106-122
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• 2021

This study confirmed the mechanical properties of an auxetic re-entrant pattern prepared using 3D printing technology and its composite fabric with neoprene for the production of functional auxetic patterns/textiles for safety shoes. Samples were prepared by the tilt angle of a re-entrant pattern of 0°, 30°, 45°, 60° and 90°, and then analyzed using Poisson's ratio, bending, compression, and tensile properties. A 3D printed auxetic re-entrant pattern (3DP-RE) and its composite fabric (3DP-RE/NP) showed a negative Poisson's ratio in all tilting angles that indicated auxetic properties. The results of the bending property shown that strength of 3DP-RE/NP was 1.5 times lower than NP, but the strain improved 2.0 times. It was confirmed that the deformation of 3DP-RE/NP is possible with a low load. Each sample type of compression behavior indicated similar regardless of the tilting angles; in addition, the compression toughness of 3DP-RE/NP increased 1.2 times compared with NP. In the case of tensile properties, 3DP-RE and 3DP-RE/NP were affected by the tilting angle, samples with 90° (the opposite of load direction) showed best tensile property and toughness. 3DP-RE/NP indicated improved bending, compression, and tensile properties.

• 센서학회지
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• 제30권6호
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• pp.388-394
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• 2021

The conventional microelectromechanical system (MEMS) process has been used to fabricate sensors with high costs and high-volume productions. Emerging 3D printing can utilize various materials and quickly fabricate a product using low-cost equipment rather than traditional manufacturing processes. 3D printing also can produce the sensor using various materials and design its sensing structure with freely optimized shapes. Hence, 3D printing is expected to be a new technology that can produce sensors on-site and respond to on-demand demand by combining it with open platform technology. Therefore, this paper reviews three standard 3D printing technologies, such as Fused Deposition Modeling (FDM), Direct Ink Writing (DIW), and Digital Light Processing (DLP), which can apply to the sensor fabrication process. The review focuses on strain/load sensors having both sensing material features and structural features as well. NCPC (Nano Carbon Piezoresistive Composite) is also introduced as a promising 3D material due to its favorable sensing characteristics.

• Nuclear Engineering and Technology
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• 제54권10호
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• pp.3855-3863
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• 2022

An evaluation of the radiation shielding performance of high-Z-particle-loaded polylactic acid (PLA) composite materials was pursued. Specimens were produced via fused deposition modeling (FDM) using copper-PLA, steel-PLA, and BaSO₄-PLA composite filaments containing 82.7, 75.2, and 44.6 wt% particulate phase contents, respectively, and were tested under broad-band flash x-ray conditions at the Sandia National Laboratories HERMES III facility. The experimental results for the mass attenuation coefficients of the composites were found to be in good agreement with GEANT4 simulations carried out using the same exposure conditions and an atomistic mixture as a model for the composite materials. Further simulation studies, focusing on the Cu-PLA composite system, were used to explore a shield design parameter space (in this case, defined by Cu-particle loading and shield areal density) to assess performance under both high-energy photon and electron fluxes over an incident energy range of 0.5-15 MeV. Based on these results, a method is proposed that can assist in the visualization and isolation of shield parameter coordinate sets that optimize performance under targeted radiation characteristics (type, energy). For electron flux shielding, an empirical relationship was found between areal density (AD), electron energy (E), composition and performance. In cases where ${\frac{E}{AD}}{\geq}2MeV{\bullet}cm{\bullet}g^{-1}$, a shield composed of >85 wt% Cu results in optimal performance. In contrast, a shield composed of <10 wt% Cu is anticipated to perform best against electron irradiation when ${\frac{E}{AD}}<2MeV{\bullet}cm{\bullet}g^{-1}$.

• 한국전산구조공학회논문집
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• 제35권3호
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• pp.191-196
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• 2022

본 연구에서는 3D 프린팅 FDM 방식의 적층 방향에 따라 기계적 물성이 달라지는 이방성 특성을 확인하고 이를 이용하여 위상 최적설계를 수행하였다. 벤치마크 문제인 자동차 현가장치 부품 중 하나인 로어 컨트롤 암에 대하여 밀도법 기반 위상 최적설계를 수행하였으며, 외부 하중과 이방성 특성에 따라 위상 최적결과가 다르게 나타나는 것을 확인하였다. 이를 이용하여 최적화된 모델에 대하여 3D 프린터로 적층 방향을 달리하여 2가지 시험품을 제작하였으며 인장시험을 수행하였다. 시험시 3D 비접촉 변형률 측정기를 이용하여 변형률을 구하였으며 이를 CAE 응답해석으로 얻은 변형률과 비교한 결과가 정량 및 정성적으로 일치하는 것을 확인하였다. 3D 프린팅 적층 방향을 고려한 위상 최적모델의 인장 실험 결과를 통해 해당 최적설계 방법론의 유효성을 검증하였다.

• 한국방사선학회논문지
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• 제15권7호
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• pp.965-973
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• 2021

방사선 치료는 고에너지 X선을 최소 20 Gy에서 80 Gy까지 다양하게 조사되기 때문에 종양이 위치하는 국소부위에 고선량을 투여하며 일부 정상조직의 여러 부작용이 예상 된다. 현재 임상에서는 정상조직의 차폐를 위한 노력으로 대표적인 재료인 납을 사용하고 있지만 납은 인체에 유해한 중금속으로 분류되고 있으며 다량의 피부접촉은 중독을 유발할 수 있다. 따라서 본 연구는 FDM(Fused Deposition Modeling)방식의 3차원 프린터의 재료 Tungsten, Brass, Copper을 이용하여 납의 한계점을 보완 할 수 있는 측정시트를 제작하고 투과성능을 알아보고자 한다. 3D 프린터를 이용해 Tungsten 혼합 필라멘트 투과측정 시트 크기는 70 × 70 mm, 두께는 1, 2, 4 mm로 제작하였으며 제작한 측정시트의 투과성능을 확인하기 위해 선형가속기 (TrueBeam STx, S/N: 1187)에서 발생된 6, 15 MV을 Water Phantom과 Ion chamber (FC-65G), elcetrometer (PTW UNIDOSE)을 사용하여 SSD 100 cm, 물 속 5 cm에서 100 MU를 조사하여 측정하고 투과성능을 평가하였다. 각 소재의 측정시트를 1 mm씩 증가시킨 결과 6 MV에서는 Tungsten 시트의 경우 3.8~3.9 cm일때의 시트는 기존 납의 차폐체 두께 6.5 cm 보다 얇으며, 15 MV에서는 Tungsten 시트의 경우 4.5~4.6 cm일 때 시트는 기존 납의 차폐체 두께 7 cm 보다 얇으며 동등한 성능을 확인할 수 있었다. 본 연구를 통하여 Tungsten 합금 필라멘트을 이용하여 제작한 투과측정 시트는 고에너지 영역에서의 투과 차폐 가능성을 확인하였으며. 대체품으로써의 사용가능성 또한 우수함을 확인하였다, 향후 3D 프린팅 기술로 차폐제 제작을 위한 기초자료로 제공할 수 있을 것으로 사료 된다.

• 동력기계공학회지
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• 제20권4호
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• pp.75-82
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• 2016

In this paper, we developed a 3D printing system using a photo-curing resin in order to reduce the surface roughness of a sculpture produced with the 3D printer. Using the pattern of the resulting variable thickness, that gave rise to a stepped shape, and the area error of the photo-curable sculpture, a study was carried out for the process to reduce the surface roughness. At a given value of stage velocity (40~70 mm/s) and output air pneumatic pressure (20~60 kPa), the minimum pattern thickness of the pattern was achieved $65{\mu}m$ and the maximum pattern thickness of up to $175{\mu}m$. To increases the pattern resolution to about $40{\mu}m$, the process conditions should be optimized. 3D surface Nano profiler was used to find the surface roughness of the sculpture that was measured to be minimum $4.7{\mu}m$ and maximum $8.7{\mu}m$. The maximum surface roughness was reduced about $1.2{\mu}m$ for the maximum thickness of the pattern. In addition, a FDM was used to fabricate the same sculpture and its surface roughness measurements were also taken for comparison with the one fabricated using photo-curing. Same process conditions were used for both fabrication setups in order to perform the comparison efficiently. The surface roughness of the photo-curable sculpture is $5.5{\mu}m$ lower than the sculpture fabricated using FDM. A certain circuit patterns was formed on the laminated surface of the photo-curable sculpture while there was no stable pattern on the laminated surface of the FDM based sculpture the other hand.

• Korean Chemical Engineering Research
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• 제57권5호
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• pp.706-713
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• 2019

본 연구에서는 미세유체 시스템 제작에 적합한 3D 프린팅 방식 및 소재 별 표면특성 분석을 통해 각 응용 사례에 적합한 프린터 및 소재 선정에 가이드라인을 줄 수 있는 기초 연구를 수행하였다. 가장 보편적으로 사용되는 적층 방식과 해상도가 상대적으로 높은 광경화 방식에 대해 프린팅 방식과 소재에 따른 표면 특성을 살펴보았다. 적층 방식의 프린트물은 소재에 무관하게 후처리 전에는 친수성 특성을 보이나 아세톤 증기에 의한 후처리 후에는 소수성 특성을 보임을 확인할 수 있었다. SEM을 이용한 표면 조도 관찰을 통해 이러한 접촉각의 변화가 후처리에 의한 표면의 결 구조의 제거에 기인한 것임을 확인하였다. 광경화식 프린트물은 적층식 대비 친수성의 특성을 보였으나 소수성 코팅을 이용해 표면 개질이 가능함을 실험적으로 확인하였다. 두 프린팅 방식 중 투명한 재질이 요구되는 경우, 적층 방식은 투명한 시편을 만드는 것이 불가능함을 확인하였으며 광경화 방식의 경우 충분한 투명도가 확보됨을 확인하였다. 액적 접촉충전 현상에 기반한 디지털 전기천공 시스템의 electroporation chip을 광경화 방식으로 제작하였으며 성공적으로 전기천공을 시연함으로써 미세유체 시스템에 직접 적용이 가능함 또한 확인하였다.