• Title/Summary/Keyword: Foam Agent

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Properties of Lightweight Foamed Concrete with Waste Styrofoam and Crude Steel Cement (폐스티로폼과 조강시멘트를 혼입한 경량기포콘크리트의 특성)

  • Park, Chae-Wool;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.77-78
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    • 2020
  • In Korea, more than 30,000 tons of waste Styrofoam are produced every year. Styrofoam is spent more than 500 years decomposing during the reclamation process, so it needs to be recycled. The recycling rate of waste styrofoam continues to be the third highest in the world, but it is lower than that of Germany and Japan. Therefore, measures are needed to increase the recycling rate of waste Styropol. Another problem is that cement is mainly used in existing lightweight foam concrete. However, large amounts of CO2 from cement-producing processes cause environmental pollution. Currently, Korea is increasing its greenhouse gas reduction targets to cope with energy depletion and climate change, and accelerating efforts to identify and implement reduction measures for each sector. In 2013 alone, about 600 million tons of carbon dioxide was generated in the cement industry. Therefore, this study replaces CO2 generation cement with furnace slag fine powder, uses crude steel cement for initial strength development of bubble concrete, and manufactures hardening materials to study its properties using waste styrofoam. As a result of the experiment, the hardening agent replaced by micro powder of furnace slag was less intense and more prone to absorption than cement using ordinary cement. Further experiments on the segmentation and strength replenishment of furnace slag are believed to contribute to the manufacture of environmentally friendly lightweight foam concrete.

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Properties and Mock-up Test of Lightweight Foamed Concrete Based on Blast Furnace Slag by Crack Reducing Admixture (팽창성 균열저감제를 이용한 고로슬래그 미분말 기반 경량기포 콘크리트의 특성 및 목업실험)

  • Han, Sang-Yoon;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.6
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    • pp.507-515
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    • 2017
  • This study is to develop a high quality lightweight foamed concrete that can be applied in the field using EXFG by cracking reducing agent combined with FGD and ALS. First, to increase the volume of foam, the flow and density of the mixture was increased and decreased, respectively. At this time, the effect of substitution ratio of EXFG on fluidity was negligible. The fraction of foam was the highest at EXFG 1%, and the settlement was found to be prevented by the expansion reaction at EXFG 1%. At this time, the ratio of foam was 65%. In the compressive strength, the strengths were similar or decreased when the substitution ratio of EXFG was more than 1%. The apparent density satisfied the KS 0.5 type at the bubble contents was 65%. In case of EXFG substitution, dry shrinkage was decreased by about 10%. As the substitution ratio of EXFG increased, the thermal conductivity increased proportionally.

Preparation of Flexible and Light Thermal Insulating Ceramic Composites Using Foaming Technology (발포공정을 이용한 경량의 연질 세라믹 보온단열재의 제조)

  • Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.26 no.1
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    • pp.59-66
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    • 2015
  • A new concept of an inorganic foaming process at low temperature was demonstrated for the production of inorganic thermal insulating materials with the properties of flexible light-weight, the advantages of organic-based thermal insulation material. The foaming process was proceeded by establishing a skeleton of the foam body by using inorganic fibrous sepiolite and aluminum silicate. A cavity was formed by the expansion of fibrous skeleton body, by the gas which was generated from foaming agent at low temperature. Then the multi-vesicular expanded perlite with low thermal conductivity was filled into the cavity in a skeleton of the foam body. Finally through these overall process, a new inorganic foamed body could be obtained at low temperature without the hot melting of inorganic materials. In order to achieve this object, various preparations such as fibrous sepiolite fibrillation process, heat treatment process of the fibrous slurry were needed, and the optimal compositional condition of slurry was required. The foam body produced showed the properties of flexible light-weight thermal insulation materials such as bulk density, yield strength, flexural strength, and high heat resistance.

Development of Immobilized Naphthoquinone for Effective Algicidal Activity under Various Environmental Conditions and It's Ecological Changing Monitoring (다양한 환경에서의 효율적 녹조 저감을 위한 Naphthquinone 물질의 담체화 기술 개발 및 이에 따른 생태계 변화 모니터링)

  • Joo, Jae-Hyoung;Park, Chong-Sung;Kuang, Zhen;Byun, Jeong-Hwan;Lee, Heon Woo;Choi, Hye Jeong;Han, Myung-Soo
    • Korean Journal of Environmental Biology
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    • v.34 no.4
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    • pp.281-291
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    • 2016
  • Bloom of small centric diatom Stephanodiscus is quite occasional in winter season in temperate freshwater ecosystems. It often leads to degradation of water quality and affects the quality of supplied drinking water. In a previous study, we have found that naphthoquinone (NQ) 4-6 derivate is an effective tool for efficient mitigation of natural S. hantzschii blooms. In the present research, polylactide (PLA) and agar foam were used as immobilized agent for NQ 4-6 to improve the efficiency of NQ 4-6 compound releasing process for its application under various field conditions. Mesocosm experiments at 10 ton scale suggested that the abundance of S. hantzschii was continuously increased in the control and upon treatment of the mesocosm with immobilized NQ 4-6 from PLA and agar foam. Their algicidal activities were 78.8% and 77.1%, respectively, on S. hantzschii after 10 days. In the mesocosm experiments, the dynamics of biotic (bacteria, HNFs, ciliates, zooplankton) and abiotic (water temperature, dissolved oxygen, pH, conductivity, nutrients) factors remained unaffected. They exhibited similar trends in the control and treatment groups. Therefore, the immobilized NQ 4-6 from PLA and agar foam has potential to be used as an alternative algicidal substance to effectively mitigate natural S. hantzschii blooms under various field conditions. In addition, it not only can be used to control S. hantzschii, but also is an effective technique. The immobilized NQ 4-6 showed stable controlled release in desired system.

INTUMESCENT INORGANIC AND ORGANIC COATINGS

  • Kodolov, V.I.;Mikhalkina, T.M.;Shuklin, S.G.;Bystrov, S.G.;Larionov, K.I.
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 1997.11a
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    • pp.130-137
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    • 1997
  • Intumescent inorganic and organic coatings which dintr one from the other by the type of gas formers and the mechanisms of foam formation have been obtained and investigated. Inorganic intumescent coatings are the compositions based on water glass and mineral additives with different dispersity. Mineral additives contain adsorbed and absorbed water and carbonates which are destructed with the carbon dioxide and water evolution during the flame action on coating. The decreasing of mineral additives particle sizes under the mechanical milling with the fraction precipitation promotes the foam coke formation with less defects. Here the main structure of comparing compositions does not change. In organic coatings based on epoxy-polymers the polyammonium phosphate additive is used. It is the cabonization catalyst and the foam agent. The polyammonium phosphate of various dispersity employed is uniformly distributed on the polymeric matrix. The decreasing of the particle sizes leads to the increasing of the fire resistant properties of the intumescent coa-ting. The fire resistant analysis of the coating during more than an hour: the coating back side the temperature on plastic or wooden materials does not exceed 423K, and on metal-573K.

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Physicochemical Properties of Fibrous Material Fraction from By-product of Aloe vera Gel Processing (알로에 베라 겔 가공부산물로서의 섬유질 분획의 성분 및 물리화학적 특성)

  • Baek, Jin-Hong;Lee, Shin-Young
    • Food Engineering Progress
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    • v.14 no.2
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    • pp.118-126
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    • 2010
  • The fibrous material fraction as a by-product from the commercial aloe vera gel processing was obtained and freeze dried. The physicochemical characteristics such as the proximate composition, crystalline/surface structures and several physical functionalities including the water holding capacity (WHC), swelling capacity (SW), oil holding capacity (OHC), emulsion/foam properties and viscosity properties of this powdered sample (100 mesh) were investigated and analyzed by comparison with commercial $\alpha$-cellulose as a reference sample. The total dietary fiber content of powdered sample was very high as much as 87.5%, and the insoluble dietary and soluble dietary fiber content ratios were 77.6 and 22.4%, respectively. The FT-IR spectrum of powdered sample showed a typical polysaccharide property and exhibited a x-ray diffraction pattern for cellulose III and IV like structure. SW (8.24${\pm}$0.15 mL/g), WHC(6.40${\pm}$0.19 g water/g solid) and OHC(10.32${\pm}$0.29 g oil/g solid) of freeze dried aloe cellulose were about 3.3, 1.4 and 2 times higher than those of commercial $\alpha$-cellulose, respectively. Aloe cellulose (~2%, w/v) alone had no foam capacity while improved the foam stability of protein solution (1% albumin+0.5% $CaCl_{2}$) by factor of 300%. Emulsion capacity of 2%(w/v) aloe cellulose was about 70% level of 0.5%(w/v) xanthan gum, but its emulsion stability was about 1.2 times higher than that of xanthan gum. Also, aloe cellulose containing CMC (carboxyl methyl cellulose) of 0.3%(w/v) showed a very good dispersity. Aloe cellulose dispersion of above 1%(w/v) exhibited higher pseudoplasticity and concentration dependence than those of $\alpha$-cellulose dispersion, indicating the viscosity properties for new potential usage such as an excellent thickening agent.

Measurement of Adhesion Strength of Polyurethane Foam to Surface-Treated Carbon Steel and Effect of Water Vapor Absorption (발포 폴리우레탄과 탄소강과의 접착 강도 측정 및 수증기 흡착의 영향)

  • 김장순;조재동;임연수
    • Polymer(Korea)
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    • v.27 no.4
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    • pp.340-348
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    • 2003
  • A previous stud-pull test was modified to measure the bond strength of polyurethane foam to carbon steel substrate. This test was appropriate in that the specimen foamed on Zn phosphated steel (0.95 kN) was broken at higher load than that of smooth galvanizing treated steel (0.38 kN). Among the samples foamed on the substrate atvarious preheating temperatures, the polyurethane foam to the steel held over 60$^{\circ}C$ exhibited very high bond strength. The samples were exposed at water vapor absorption, and, then, their bond strengths were measured. The adhesion was significantly reduced in the samples foamed on the steel at temperatures below 40$^{\circ}C$ and above 70$^{\circ}C$. For the polyurethane foams formulated with two blowing gases, the adhesion was higher by 0.03 kN in the samples with HCFC-l4lb than that with HFC-245fa. When the these samples were exposed at water vapor soaking, the reduction of the bond strength for the HFC-245fa blown sample was negligible due to smaller area fraction of void area filled with gas at interfacial area. Consequently, it was found that adhesion of polyurethane foam to metal substrate was determined by variation of microstructural features with substrate preheating, surface treatment type of blowing agent.

Experimental Studies on the Properties of Mortars by Foaming Agent (기포제(起泡劑)를 사용(使用)한 모르터의 제성질(諸性質)에 관(關)한 실험적(實驗的) 연구(硏究))

  • Ahn, Young Durg;Kang, Sin Up
    • Korean Journal of Agricultural Science
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    • v.12 no.2
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    • pp.292-308
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    • 1985
  • This study was performed to obtain the basic data which can be applied to the use of foamed mortars using foaming agent of prefoamed type. The data was based on the properties of foamed mortars depending upon various mixing ratios of cement to fine aggregates, flow values and foam-cement ratio to compare those of cement mortar. The results obtained were summarized as follow; 1. At the mixing ratio of 1:0 and the foam-cement ratio of 6.00%, the increasing rate of water-cement ratio was 25% by flow $200{\pm}5mm$, 28% by flow $240{\pm}5mm$ and 32% by flow $280{\pm}5mm$. But it decreased as the mixing ratio gets poorer. The result showed that water amount increased because of the high viscosity caused by the increase of foam-cement ratio. The decrease of water-cement ratio was the greatest when the foam-cement ratio was 1.50%. 2. Absolute aridity bulk density of foamed mortars decreased with the increase of foam-cement ratio and the decrease of flow values. 3. Generally, compressive, tensile and bending strenghs of foamed mortars decreased with the decrease of flow values and the increase of foam-cement ratio. 4. The compressive strength was in proportion to tensile strength. It was estimated that the compressive strength was 8.8 times of tensile strength. The compressive strength was in proportion to bending strength. It was estimated that the compressive strength was 4.0 times of bending strength. The bending strength was in proportion to tensile strength. It was estimated that the bending strength was 2.1 times of tensile strength. 5. At the mixing ratio of 1:1 the lowest absorption rates were showed by foamed mortars, respectively. It was significantly higher at the early stage of immersed water.

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Effect of Chemical Foaming Process on the Cellular Structure Development and Correlation with the Mechanical and Physical Property of PBAT (화학적 발포 공정이 PBAT 발포 셀 구조 발달에 미치는 영향과 기계적, 물리적 특성과의 상관관계 연구)

  • Yeong ho Ji;Tae Hyeong Park;Ji Eun Choo;Sung Wook Hwang
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.30 no.1
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    • pp.63-72
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    • 2024
  • Poly (butylene adipate-co-terephthalate) (PBAT) is one of the representative biodegradable polymers with high ductility and processability to replace petroleum-based polymers. Many investigations have been conducted to broaden the applications of PBAT in a variety of industries, including the food packaging, agricultural mulching film, and logistics and distribution fields. Foaming process is widely known technique to generate the cell structure within the polymer matrix, offering the insulation and light weight properties. However, there was no commercially feasible foam product based on biodegradable polymers, especially PBAT, and maintaining a proper melt viscosity of the polymer would be a key parameter for the foaming process. In this study, chemical foaming agent and cross-linking agent were introduced to PBAT, and a compression molding process was applied to prepare a foam sheet. The correlation between cell morphological structures and mechanical and physical properties was evaluated. It was found that PBAT with foam structures effectively reduced the density and thermal conductivity, allowing them to be suitable for applications such as insulation and lightweight packaging or cushion materials.

Properties of Bubble According to Types and Concentrations of Concrete Foaming Agent (콘크리트용 기포제 종류 및 농도에 따른 기포의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Oh, Kwang-Chin;Kang, Cheol
    • Journal of the Korea Concrete Institute
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    • v.23 no.2
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    • pp.151-158
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    • 2011
  • Bubbles within the foamed concrete manufactured by pre-foaming method is the main factor which affects the physical properties of foamed concrete such as density, strength, and porosity. Although many researches on foamed concrete have been continuously carried out, insufficient number of researches on the properties related to bubbles in the foamed concrete has been performed except for chemical application related researches. In order to make an optimal foamed concrete, study on the bubble properties must be pursued. In order to effectively implement bubbles in the manufacturing of foamed concrete, the bubble properties must be estimated. In this study, in order to determine the bubble properties, examination of the bubble properties according to types and foaming agent concentration was performed. An foaming agent used for this test were anionic surfactant, rosin, and protein system with the foaming agent concentration range of 0.05~13%. Test parameters considered in the study were foaming rate, foam volume, drainage solution volume, and bubble size. The study results showed that, regardless of foaming agent type, higher concentration of foaming agent showed an increase in the foaming rate. Also, the results showed that concentration of foaming agent affected bubble size, drainage solution volume change, and bubble distributions. With respect to the stability of the bubble, protein foaming agent was better than anion surfactant or rosin foaming agent. With respect to the bubble shape, anion surfactant and rosin formed bubbles had polygon shape where as protein formed bubbles had spherical shape.