• Title/Summary/Keyword: Floating crane

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Erection Simulation Considering Interaction between a Floating Crane and a Heavy Cargo (해상크레인과 대형 중량물의 상호 작용을 고려한 탑재 시뮬레이션)

  • Cha, Ju-Hwan;Lee, Kyu-Yeul
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.1
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    • pp.70-83
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    • 2010
  • Recently, floating cranes are mainly used to erect heavy blocks or cargos for constructing ships in many shipyards. It is important to estimate the dynamic motion of the heavy cargo suspended by a floating crane and the tension of the wire ropes between the floating crane and the heavy cargo. In this paper, the coupled dynamic equations of motion are set up for considering the 6 degree-of-freedom floating crane and the 6-degrees-of-freedom heavy cargo based on multibody system dynamics. Depending on the cargo weight, the motion of the floating crane would be changed to nonlinear state. The nonlinear terms in the equation of motion are considered. In addition, the nonlinear hydrostatic force, the linear hydrodynamic force, wire rope force, mooring force and gravity force are considered as the external forces. As the result of this paper, we analyze the engineering effect for erecting the heavy cargo by using the floating crane.

A Basic Structural Design for Large Floating Crane (대형 해상크레인의 구조 기본 설계)

  • PARK CHAN-HU;KIM BYUNG-WOO;HA MUN-KEUN;CHUN MIN-SUNG
    • Journal of Ocean Engineering and Technology
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    • v.19 no.1 s.62
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    • pp.71-76
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    • 2005
  • This paper describes basic structural design for the large floating crane barge of fixed undulation type. Structural analysis was performed separately after dividing the floating crane into two parts, The crane part was composed of jib boom, back stay and back tower and the barge part supported the crane part. The structural strength for jib boom structural members are in compliance with JIS B 8821 and scantling of all barge structural members are in compliance with the requirement of KR (Korean Register of Shipping) Steel Barges and Rules for Classification of Steel Ships. For the structural analysis of large floating crane, MSC/NASTRAN and MSC/PATRAN software were used.

A Basic Structural Design for large Floating Crane (대형 해상크레인의 구조 기본 설계)

  • PARK CHAN-HU;KIM BYUNG-WOO;HA MUN-KEUN;CHUN MIN-SUNG
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.42-47
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    • 2004
  • This paper describes basic structural design for the large floating crane barge of fixed undulation type. Structural analysis is performed to divide two parts because crane barge is composed two parts, crane part of jib boom back stay and back tower and barge part to support crane part. The structural strength for jib boom structure members are in compliance with JIS B 8821 and scantling of all barge structural members are in compliance with the requirement of KR (Korean Register of Shipping) Steel Barges and Rules for Classification of Steel Ships. For the structural analysis of large floating crane, MSC/NASTRAN & MSC/PATRAN software is used.

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Numerical Analysis of Offshore Installation Using a Floating Crane with Heave Compensator in Waves (Heave Compensator를 고려한 파랑 중 해상 크레인 설치작업 수치해석)

  • Nam, Bo-Woo;Hong, Sa-Young;Kim, Jong-Wook;Lee, Dong-Yeop
    • Journal of Ocean Engineering and Technology
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    • v.26 no.1
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    • pp.70-77
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    • 2012
  • In this study, a numerical analysis of offshore installation using a floating crane with heave compensator is carried out in time domain. The motion analysis of crane vessels is based on floating body dynamics using convolution integral and the crane wire is treated as simple spring. The lifted structure is assumed as a rigid body with 3 degree-of-freedom translational motion. The heave compensator is numerically modelled by the generalized spring-damper system. Firstly, forced motion simulations of crane wire system are carried out to figure out the basic principle of heave compensator. The transfer function of crane wire system is obtained and effective wave period of heave compensator are found. Then, coupled analysis of crane vessel, crane wire, and lifted structure are performed in regular and irregular sea conditions. Two different crane vessels and two lifted structures (suction pile and manifold) are considered in this study. Through a series of numerical calculations, the effective zone of heave compensator is investigated with respect to wave period and crane wire length.

Integrated Simulations of a Floating Crane Installation Vessel with DP systems in Waves

  • Nam, B.W.;Hong, S.Y.;Kim, Y.S.;Kim, J.W.
    • Journal of Advanced Research in Ocean Engineering
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    • v.1 no.2
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    • pp.85-93
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    • 2015
  • The nonlinear time-domain analysis method was implemented to carry out a series of integrated simulations for a deep-water crane vessel system composed of four sub components, including a floating vessel, lifted equipment, hoisting cable and dynamic positioning (hereinafter DP) system. The analysis of the coupled dynamics consists of the crane vessel and equipment connected using the crane wire, and the DP is modeled according to the wind, wave and current conditions. The DP systems were numerically implemented using a classical PD feedback controller, and various simulations of the deepwater installation were conducted using different conditions in order to evaluate the global performance of the floating crane vessel combined with the DP system.

Suppression of Load Pendulation Using Tagline Control System for Floating Crane (해상 크레인에 의해 인양되는 중량물의 거동 감쇠를 위한 Tagline 제어 시스템)

  • Ku, Nam-Kug;Cha, Ju-Hwan;Kwon, Jung-Han;Lee, Kyu-Yuel
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.527-535
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    • 2009
  • This paper describes the control system to suppress the load pendulation using tagline for the floating crane. Dynamic equation of motion of the floating crane and the load is derived using Newton's 2nd law and free body model. The floating crane and the load are assumed that they move in center plane. Each rigid body has 3 DOF (surge, heave, pitch), because it moves in two directions and rotates. Then, this system, which is composed of two rigid bodies, has 6 DOF. The gravitational force, the hydrostatic force, the hydrodynamic force and the tension of the wire rope are considered as external forces, which affect to the floating crane. To suppress the pendulation of the load, the tagline, which connects between the load and the float crane, is applied to the system. The tagline is composed of the spring and the wire rope. Proportional and Derivative control is used as a linear control algorithm. The results of the numerical analysis of the 3,600 ton floating crane show that the tagline system is effective to suppress the load pendulation.

Cooperative control system of the floating cranes for the dual lifting

  • Nam, Mihee;Kim, Jinbeom;Lee, Jaechang;Kim, Daekyung;Lee, Donghyuk;Lee, Jangmyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.1
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    • pp.95-102
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    • 2018
  • This paper proposes a dual lifting and its cooperative control system with two different kinds of floating cranes. The Mega-erection and Giga-erection in the ship building are used to handle heavier and wider blocks and modules as ships and off-shore platforms are enlarged. However, there is no equipment to handle such Tera-blocks. In order to overcome the limit on performance of existing floating cranes, the dual lifting is proposed in this research. In the dual lifting, two floating cranes are well-coordinated to add up the lift capabilities of both cranes without any loss such that virtually a single crane is lifting, maneuvering and unloading. Two main constraints for the dual lifting are as follows: First, two barges of floating cranes should be constrained as a rigid body not to cause a relative motion between two barges and main hooks of the two cranes should be controlled as main hooks of a single crane. In order words, it is necessary to develop the cooperative control of two floating cranes in order to sustain a center of gravity of the module and minimize the tilting angle during the lifting and unloading by the two floating cranes. Two floating cranes are handled as a master-slave system. The master crane is able to gather information about all working conditions and make a decision to control the individual hook speed, which communicates the slave crane by TCP/IP. The developed control system has been embedded in the real floating crane systems and the dual lifting has been demonstrated five times at SHI shipyard in 2015. The moving angles of the lifting module are analyzed and verified to be suitable for hoisting control. It is verified that the dual lifting can be applied for many heavier and wider blocks and modules to shorten the construction time of ships and off-shore platforms.

Lowering Simulation using Floating Crane in Waves (파랑 중 해상 크레인의 하강 작업 수치 시뮬레이션)

  • Nam, Bo-Woo;Hong, Sa-Young;Kim, Byoung-Wan;Lee, Dong-Yeop
    • Journal of Ocean Engineering and Technology
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    • v.26 no.1
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    • pp.17-26
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    • 2012
  • A coupled analysis of a floating crane barge with a crane wire and hanging structure is carried out in thetime domain. The motion analysis of the crane barge is based on the floating multi-body dynamics, and thecrane wire is modeled as a simple spring tension. The hanging structure is assumed to be a rigid body with 3 degree-of-freedom translational motion. In this study, numerical simulations were conducted at three different stages. First, the developed code was validated by comparing the time-domain motion response of a crane barge with the frequency-domain results. Then, a coupled analysis of a crane barge and simple structure hanging by the crane wire was performed using the present scheme. The motion response and wire tension from the present calculations are compared with the results of OrcaFlex. The agreement between the two sets of results isfairly good. Last, lowering simulations in regular and irregular waves were conducted considering buoyancy changes in the hanging structure. The effects of the wave conditions, structure's weight, wire length, and lowering speed on the wire tension are considered.

Multibody Dynamics Simulation and Experimental Study on the Tagline Control of a Cargo Suspended by a Floating Crane (해상크레인으로 인양하는 중량물의 Tagline 제어를 위한 다물체계 동역학 시뮬레이션 및 실험)

  • Ku, Nam-Kug;Lee, Kyu-Yuel;Kwon, Jung-Han;Cha, Ju-Hwan;Ham, Seung-Ho;Ha, Sol;Park, Kwang-Phil
    • Journal of the Korea Society for Simulation
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    • v.19 no.1
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    • pp.13-22
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    • 2010
  • This paper describes tagline PD control for reduction of motion for the heavy cargo(load) suspended by a floating crane. The equations of motion are set up considering the 6-degree-of-freedom floating crane and the 6-degree-of-freedom load based on multi-body system dynamics. The tagline mechanism is applied to floating crane to control motion of the heavy cargo(load). The winch, mounted on the deck of floating crane, is used to control the tension of tagline. To generate control force, PD control algorithm is applied. Numerical simulation and experiment is executed to verify the tagline control mechanism. The numerical simulation and experiment shows that the tagline control mechanism reduces the motion of the load suspended by a floating crane.

Analysis of an Elastic Boom Effect on the Dynamic Response of a Cargo (중량물의 동적 거동에 미치는 크레인 붐(boom)의 탄성 영향 분석)

  • Park, Kwang-Phil;Cha, Ju-Hwan;Lee, Kyu-Yeul
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.3
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    • pp.421-429
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    • 2010
  • In this paper, in order to analyze the dynamic response of a floating crane when it lifts a heavy cargo, the boom of the floating crane is considered as an elastic beam. The boom is divided into elements based on finite element formulation and the floating frame of reference formulation and nodal coordinates are employed to model the boom as a flexible body. As an extension of the previous study, in order to consider spatial motion in waves, the coupled equations of motions of the 6 degree of freedom (DOF) floating crane and 6 DOF cargo are developed based on the flexible multibody system dynamics. The 3 dimensional deformation of the elastic boom is considered with 18 DOF. The dynamic simulation of the floating crane and the cargo is performed under regular wave conditions with various cargo weights. Finally, the effects of the elastic boom on lifting cargo are discussed by comparing the simulation results between the elastic boom and a rigid boom.