• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2009.10a
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• pp.258-263
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• 2009

This paper describes an analysis of the stability and performance of a large-capacity flywheel energy storage system (FESS) supported by active magnetic bearings. We designed and manufactured the system that can store up to 5kWh of usable energy at the maximum speed of 18,000 rpm. In order to analyze the stability of the systems accurately, we derived a rigid body rotor model, flexible rotor model using finite-element method, and a reduced-order model using modal truncation. The rotor model is combined with those of active magnetic bearings, amplifiers, and position sensors, resulting in a system simulation model. This simulation model is validated against experimental measurements. The stability of the system is checked from the pole locations of the closed-loop transfer functions. We also investigated the sensitivity function to quantify the robustness of the systems to the disturbances such as mass imbalance and sensor noises.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.6
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• pp.896-906
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• 1997

The effect of duplicate flexible disks on the vibrational modes of a flexible rotor system is investigated by using an anlytical method based on the assumed modes method. The rotor model to be analyzed consists of duplicate disks on a flexible shaft. In modeling the system, centrifugal stiffening and disk flexibility effects are taken into account. To demonstrate the effectiveness of the method, a hard disk drive spindle system commonly used in personal computers and a simple flexible rotor system with two disks are selected as examples. In particular, the dynamic coupling between the vibrational modes of the shaft and the duplicate disks is investigated with the shaft rotational speed varied.

• Journal of KSNVE
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• v.8 no.3
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• pp.450-456
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• 1998

A rotordynamic analysis is performed with a centrifuge rotor-bearing system for the raing speed of 100,000 rpm. The system is composed of a centrifuge rotor(or simply the rotor), flexible shaft, motor rotor and shaft, and two support rolling element bearings of the motor shaft. Design goals are to achieve wide separation margins of critical speeds and favorable unbalance responses of the rotor at the associated critical speeds. The latter requirements are especially important as the system crosses multiple numbers of critical speeds and as the system may not have enough separaton margins around the rating speed. As the system adopts an extra-flexible shaft, it is shown that the rotor has satisfactory small unbalance responses over higher criticals while having an unsatisfactory large one at the first critical. To supress this a bumper ring or guide bearing needs to be installed at a suitable location of the flexible shaft. It is also shown that even with the flexible shaft the dynamics of the motor must be incoporated into the full system model to accurately identify the fourth critical speed, which is close to the rating speed, and higher ones. The analysis is based on the finite element method.

• Transactions of Materials Processing
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• v.26 no.4
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• pp.240-245
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• 2017

Mixed-model production technology is a method of producing multiple products with one production process and production line in order to reduce wasted manpower and adjust to market trends. In other words, mixed-model production is a flexible production system that changes production volume by model according to market demand. This study has developed a progressive laminated stamping die technology to enable flexible production of a motor core consisting of attaching and detaching the Cam on the back of the punch so that two kinds of stator and two kinds of rotor could be produced in one progressive die.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.425-426
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• 2006

This study proposes a new simulation method of high speed rotor system with the dynamic model using multi body dynamic analysis tool and with a new phase modulating technique as a system control algorithm. A dynamic model of high speed rotor system was built by, ADAMS, commercial multi body dynamic program. The phase modulating technique is a new control algorithm for a rotor system. This algorithm can control system using an adaptive proportional gain and an adaptive phase which are obtained from periodical input signal. To make control system, a ADAMS model and component parameters and phase controller was composed by Matlab Simulink And simulate it.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2008.11a
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• pp.736-742
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• 2008

This paper proposes new searching algorithm for the optimal PD gains of flexible rotor supported by active magnetic bearings. Under the assumption of linearized bearing parameters with respect to PD gains, the performance index in quadratic form is defined and steepest descent method is adopted for determining local minimum. Moreover, the eigenpair sensitivity concept is utilized to evaluate the sensitivity of performance index. To evaluate the effectiveness of suggested algorithm, the finite element model is constructed and its reduced model is retained in modal domain. Given starting gains, the optimal gains are successfully found and the control performance is demonstrated by simulation to show the efficiency of the proposed method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.6
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• pp.857-863
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• 2003

In rotating machinery, unbalance and misalignment are major concerns in vibration. Unbalance can be eliminated by balancing procedure to some degree. but little work has been done on the vibrations that occur in a misaligned rotor system. Currently, no generalized theoretical model based on a rotor system with flexible coupling is available to describe the vibrations caused by misalignment. As a part of systematic investigation on the misalignment, first of all, the study on flexible coupling with misalignment should be preceded. In this study, the geometry and reaction force and moment of a gear coupling with misalignment was investigated, also the theoretical model of a gear coupling with misalignment was presented by using the relationship between geometry and moment of gear coupling. It is expected that the proposed procedure can be applied to derive the theoretical model of other couplings.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.631-636
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• 2000

In this paper a transfer method model was introduced in order to analyze critical speeds and vibration modes of a flexible rotor system, whose rotor shaft is cupped into and fitted with a thin-walled cylinder at its end. The computed analysis results were compared with those of the experimental modal test. Both results show good agreement each other. Furthermore the free-run(or run-down) test result for the real rotor system also shows that the proposed transfer matrix method modelling can be successfully applicable to analyzing accurate critical speeds(or natural frequencies) of the rotor system.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.3
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• pp.409-418
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• 1988

Steam turbines, gas turbines, multistage centrifugal compressors are operated over the range of the first critical speed. In these rotors flexible rotor balancing technique is necessary. In such balancing, influence coefficients are measured by rotating a rotor with trial weight. But for the large rotor, the measurement of influence coefficient takes much time and it reduces the cost efficiency. In this paper the new influence coefficient with rotation of rotor is proposed. First the theoretical background of the method is presented and it is applied to the simple flexible rotor model. Then the experiments are performed and the results of presented method are compared with those of analytical method. By using the obtained influence coefficient, balancing of the flexible rotor is performed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.280-283
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• 2005

This study performed by a previous research for the applying expert system to active vibration control algorithm. In order to increase productivity and efficiency, high-speed rotating machines become popular these days. They are likely to vibrate and cause machine failure even though they have small unbalance. Therefore, a high-speed rotating machine needs a balancing technique. ISO 11342 classifies flexible rotors in accordance with their balancing requirements and establishes methods of assessment of residual unbalance. But, even if they finished balancing work, they have harmful effect vibration under the high-speed rotating environment. This vibration effect is very small, but it must be removed for the improvement of the rotor's spin accuracy. This paper introduces a new active control method that remove the exciting force by a phase control. For this method, the high-speed rotating rotor was reconstructed by a flexible rotor model. The forces which excite the rotating system suppose cyclic forces, we obtain the responses by numerical method. And then through the pattern analysis about the vibraton responses, the controler generate the control force with the reverse phase and similar magnitude. This paper suggest an phase control method and shows how to improve the rotating vibration accuracy of the flexible rotor dynamics system using phase control method.