• 대한기계학회논문집A
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• 제37권1호
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• pp.61-66
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• 2013

적층조형 방법의 개발로 열전도성 금형 혹은 형상적응형 냉각회로를 구비한 금형의 제작이 가능하게 되었다. 금형의 재질로 치수변화가 적은 P21 툴 스틸이 널리 사용되고 있지만, 열전도율이 낮기 때문에 냉각효율은 높지 않다. 이러한 점에서 열전달 효율을 극대화 시킬 수 있는 방법으로 P21 스틸과 구리(Cu)를 기능적으로 혼합한 기능성 경사 복합재(FGM)를 사용하는 방법이 검토되고 있다. 본 논문에서는 FGM 구조를 가지는 금형의 적층조형을 위한 예비연구로 P21-Cu 간의 1 차원 FGM 을 DMT 장비를 이용하여 제작하고, 열전달 관련 물성치를 평가하였다.

• Biomedical Engineering Letters
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• 제8권4호
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• pp.337-344
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• 2018

Additive manufacturing (AM) is an alternative metal fabrication technology. The outstanding advantage of AM (3D-printing, direct manufacturing), is the ability to form shapes that cannot be formed with any other traditional technology. 3D-printing began as a new method of prototyping in plastics. Nowadays, AM in metals allows to realize not only net-shape geometry, but also high fatigue strength and corrosion resistant parts. This success of AM in metals enables new applications of the technology in important fields, such as production of medical implants. The 3D-printing of medical implants is an extremely rapidly developing application. The success of this development lies in the fact that patient-specific implants can promote patient recovery, as often it is the only alternative to amputation. The production of AM implants provides a relatively fast and effective solution for complex surgical cases. However, there are still numerous challenging open issues in medical 3D-printing. The goal of the current research review is to explain the whole technological and design chain of bio-medical bone implant production from the computed tomography that is performed by the surgeon, to conversion to a computer aided drawing file, to production of implants, including the necessary post-processing procedures and certification. The current work presents examples that were produced by joint work of Polygon Medical Engineering, Russia and by TechMed, the AM Center of Israel Institute of Metals. Polygon provided 3D-planning and 3D-modelling specifically for the implants production. TechMed were in charge of the optimization of models and they manufactured the implants by Electron-Beam Melting ($EBM^{(R)}$), using an Arcam $EBM^{(R)}$ A2X machine.

• Korean Journal of Chemical Engineering
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• 제35권11호
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• pp.2241-2255
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• 2018

RSM methodology was applied to present mathematical models for the fabrication of polyvinylidene fluoride (PVDF) dual-layer hollow fibers in membrane distillation process. The design of experiments was used to investigate three main parameters in terms of polymer concentration in both outer and inner layers and the flow rate of dope solutions by the Box-Behnken method. According to obtained results, the optimization was done to present the proper membrane with desirable properties. The characteristics of the optimized membrane (named HF-O) suggested by the Box-Behnken (at the predicted point) showed that the proposed models are strongly valid. Then, a morphology study was done to modify the fiber by a combination of three types of a structure such as macro-void, sponge-like and sharp finger-like. It also improved the hydrophobicity of outer surface from 87 to $113^{\circ}$ and the mean pore size of the inner surface from 108.12 to 560.14 nm. The DCMD flux of modified fiber (named HF-M) enhanced 62% more than HF-O when it was fabricated by considering both of RSM and morphology study results. Finally, HF-M was conducted for long-term desalination process up to 100 hr and showed stable flux and wetting resistance during the test. These stepwise approaches are proposed to easily predict the main properties of PVDF dual-layer hollow fibers by valid models and to effectively modify its structure.

• 대한금속재료학회지
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• 제47권1호
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• pp.44-49
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• 2009

본 연구에서는 2인치 ITO의 타깃으로 ITO박막을 성장시킨 후 RTA 처리로 인한 전기적, 광학적 특성의 변화를 조사하였으며, RTA 처리된 ITO 박막을 이용하여 플라즈마 응용 사인보드를 제작 및 구동하였다. RTA공정으로 열처리한 ITO는 투과도는 증가하며, 비저항은 감소함을 관찰하였으며, 투과도의 증가는 RTA로 인한 결정성의 증가로 인한 결과이고, 비저항의 감소는 결정성의 증가와 더불어 치환형 주석의 원자수가 증가하였다고 사료된다. ITO를 이용하여 사인보드 제작시 방전cell의 압력은 3-5 Torr가 적당함을 알 수 있었으며, 전극 간격을 조절하여 120 V 정도의 낮은 플라즈마 개시 전압을 갖는 플라즈마 응용 사인보드를 성공적으로 제작 할 수 있었다.

• 센서학회지
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• 제30권6호
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• pp.388-394
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• 2021

The conventional microelectromechanical system (MEMS) process has been used to fabricate sensors with high costs and high-volume productions. Emerging 3D printing can utilize various materials and quickly fabricate a product using low-cost equipment rather than traditional manufacturing processes. 3D printing also can produce the sensor using various materials and design its sensing structure with freely optimized shapes. Hence, 3D printing is expected to be a new technology that can produce sensors on-site and respond to on-demand demand by combining it with open platform technology. Therefore, this paper reviews three standard 3D printing technologies, such as Fused Deposition Modeling (FDM), Direct Ink Writing (DIW), and Digital Light Processing (DLP), which can apply to the sensor fabrication process. The review focuses on strain/load sensors having both sensing material features and structural features as well. NCPC (Nano Carbon Piezoresistive Composite) is also introduced as a promising 3D material due to its favorable sensing characteristics.

• 한국재료학회지
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• 제32권11호
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• pp.508-514
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• 2022

Piezoelectric composite films which are enabled by inorganic piezoelectric nanomaterials-embedded polymer, have attracted enormous attention as a sustainable power source for low powered electronics, because of their ease of fabrication and flexible nature. However, the absorption of applied stress by the soft polymeric matrices is a major issue that must be solved to expand the fields of piezoelectric composite applications. Herein, a flexible and porous piezoelectric composite (piezoelectric sponge) comprised of BaTiO₃ nanoparticles and polydimethylsiloxane was developed using template method to enhance the energy conversion efficiency by minimizing the stress that vanishes into the polymer matrix. In the porous structure, effective stress transfer can occur between the piezoelectric active materials in compression mode due to direct contact between the ceramic particles embedded in the pore-polymer interface. The piezoelectric sponge with 30 wt% of BaTiO₃ particles generated an open-circuit voltage of ~12 V and a short-circuit current of ~150 nA. A finite element method-based simulation was conducted to theoretically back up that the piezoelectric output performance was effectively improved by introducing the sponge structure. Furthermore, to demonstrate the feasibility of pressure detecting applications using the BaTiO₃ particles-embedded piezoelectric sponge, the composite was arranged in a 3 × 3 array and integrated into a single pressure sensor. The fabricated sensor array successfully detected the shape of the applied pressure. This work can provide a cost-effective, biocompatible, and structural strategy for realizing piezoelectric composite-based energy harvesters and self-powered sensors with improved energy conversion efficiency.

• 한국전기전자재료학회논문지
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• 제35권1호
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• pp.18-23
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• 2022

이젯 프린팅은 직접적인 비접촉 마이크로 팹기술의 하나로서 노즐과 기판 사이에 강한 전기장을 가함으로써 넓은 범위의 마이크로/나노패턴 어레이를 구현할 수 있는 다목적 팹공정이다. 제조된 고분자/퀀텀닷 마이이크로 패턴의 모양과 두께는 자동화된 프린트 기계에 설치된 노즐 직경과 공정에 사용된 잉크 성분에 일반적으로 정밀한 의존성을 갖는다. 본 논문의 목적은 실험 결과에 영향을 미칠 수 있는 각각의 공정 변수 효과를 설명하기 위해서 이젯 프린팅된 고분자/퀀텀닷의 전형적인 실제 예를 설명하는데 있다. 여기서 우리는 마이크로/나노 해상도로 두께가 정밀하게 제어된 고분자/퀀텀닷 패턴을 제조할 수 있는 몇 가지 이젯 프린팅 공정을 구현하였다.

• 센서학회지
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• 제31권3호
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• pp.168-174
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• 2022

Hydrogen sulfide(H₂S) gas is a high-risk gas that can cause suffocation or death in severe cases, depending on the concentration of exposure. Various studies to detect this gas are still in progress. In this study, we demonstrate a colorimetric sensor that can detect H₂S gas using its direct color change. The proposed nanofiber sensor containing a dye material named Lead(II) acetate, which changes its color according to H₂S gas reaction, is fabricated by electrospinning. The performance of this sensor is evaluated by measuring RGB changes, ΔE value, and gas selectivity. It has a ΔE value of 5.75 × 10^-3 ΔE/s·ppm, showing improved sensitivity up to 1.4 times that of the existing H₂S color change detection sensor, which is a result of the large surface area of the nanofibers. The selectivity for H₂S gas is confirmed to be an excellent value of almost 70 %.

• Computers and Concrete
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• 제32권5호
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• pp.487-498
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• 2023

The present study investigated the flexural behavior of reinforced concrete (RC) beams strengthened with an ultrahigh performance concrete (UHPC) panel having various thicknesses. Two fabrication methods were introduced in this study; one was the direct casting of UHPC onto the bottom surface of the RC beams (I-series), and the other was the attachment of a prefabricated UHPC panel using an adhesive (E-series). UHPC panels having thicknesses of 10, 30, 50, and 70 mm were applied to RC beams, and these specimens were subjected to four-point loading to assess the effect of the UHPC thickness on the flexural strengthening of RC beams. The test results indicated that the peak strength and initial stiffness were vastly enhanced with an increase in the thickness of the UHPC panel, showing an improved energy dissipation capacity. In particular, the peak strength of the E-series specimens was higher than that of I-series specimens, showing high compatibility between the RC beam and the UHPC panel. The experimental test results were comparatively explored with a discussion of numerical analysis. Numerical analysis results showed that the predictions are in fair agreement with experimental results.

• Nanomaterials
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• 제11권2호
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• pp.310-322
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• 2021

Fine control of morphology and exposed crystal facets of porous γ-Al₂O₃ is of significant importance in many application areas such as functional nanomaterials and heterogeneous catalysts. Herein, a morphology controlled in situ synthesis of Al@Al₂O₃ core-shell architecture consisting of an Al metal core and a porous γ-Al₂O₃ shell is explored based on interfacial hydrothermal reactions of an Al metal substrate in aqueous solutions of inorganic anions. It was found that the morphology and structure of boehmite (γ-AlOOH) nano-crystallites grown at the Al-metal/solution interface exhibit significant dependence on temperature, type of inorganic anions (Cl^-, NO₃^-, and SO₄^2-), and acid-base environment of the synthesis solution. Different extents of the electrostatic interactions between the protonated hydroxyl groups on (010) and (001) facets of γ-AlOOH and the inorganic anions (Cl^-, NO₃^-, SO₄^2-) appear to result in the preferential growth of γ-AlOOH toward specific crystallographic directions due to the selective capping of the facets by adsorption of the anions. It is hypothesized that the unique Al@Al₂O₃ core-shell architecture with controlled morphology and exposed crystal-facets of the γ-Al₂O₃ shell can provide significant intrinsic catalytic properties with enhanced heat and mass transport to heterogeneous catalysts for applications in many thermochemical reaction processes. The direct fabrication of γ-Al₂O₃ nano-crystallites from Al metal substrate with in-situ modulation of their morphologies and structures into 1D, 2D, and 3D nano-architectures explored in this work is unique and can offer significant opportunities over the conventional methods.