• Title/Summary/Keyword: Control Chart

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Local T2 Control Charts for Process Control in Local Structure and Abnormal Distribution Data (지역적이고 비정규분포를 갖는 데이터의 공정관리를 위한 지역기반 T2관리도)

  • Kim, Jeong-Hun;Kim, Seoung-Bum
    • Journal of Korean Society for Quality Management
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    • v.40 no.3
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    • pp.337-346
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    • 2012
  • Purpose: A Control chart is one of the important statistical process control tools that can improve processes by reducing variability and defects. Methods: In the present study, we propose the local $T^2$ multivariate control chart that can efficiently detect abnormal observations by considering the local pattern of the in-control observations. Results: A simulation study has been conducted to examine the property of the proposed control chart and compare it with existing multivariate control charts. Conclusion: The results demonstrate the usefulness and effectiveness of the proposed control chart.

Statistical Design of CV-CUSUM Control Chart Using Fast Initial Response (FIR을 이용한 CV-CUSUM 관리도의 통계적 설계)

  • Lee, Jung-Hoon;Kang, Hae-Woon;Hong, Eui-Pyo;Kang, Chang-Wook
    • Journal of Korean Society for Quality Management
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    • v.38 no.3
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    • pp.313-321
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    • 2010
  • The coefficient of variation represents the ratio of the standard deviation to the mean, and it is a useful statistic for comparing the degree of variation from one data series to another, even if the means are drastically different from each other. Recently, the CV control chart is developed for monitoring processes in such situations. However, the CV control chart has low performance in detecting small shift. Due to the development of equipment and technique, currently, small shift of process occurs more frequently than large shift. In this paper, we proposes the CV-CUSUM control chart using CUSUM scheme which is cumulative sum of the deviations between each data point and a target value to detect a small shift in the process. We also found that the FIR(fast initial response) CUSUM control chart is especially valuable at start-up or after a CV-CUSUM control chart has signaled out-of-control.

Economic Design of Variable Sample Size ${\bar{X}}$ Control Chart Using a Surrogate Variable (대용변수를 이용한 가변형 부분군 크기 ${\bar{X}}$ 관리도의 경제적 설계)

  • Lee, Tae Hoon;Lee, Min Koo;Kwon, Hyuck Moo;Hong, Sung Hoon;Lee, Jooho
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.943-956
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    • 2017
  • Purpose: This paper proposes a VSS(Variable Sample Size) ${\bar{X}}$ control chart using surrogate variable and shows its effectiveness compared with FSS(Fixed Sample Size) ${\bar{X}}$ control chart using either performance variable or surrogate variable. Methods: The expected cost function of VSS ${\bar{X}}$ control chart is derived. The optimal designs are then found for numerical examples using a GA(genetic algorithm) and compared to those of the FSS ${\bar{X}}$ control charts. Results: Computational results show that VSS ${\bar{X}}$ control chart using surrogate variables is superior to FSS ${\bar{X}}$ control chart using either performance variable or surrogate variable from the economic view points. Conclusion: The proposed VSS ${\bar{X}}$ control chart will be useful in industry fields where a performance variable is not avaliable or too costly.

Markovian EWMA Control Chart for Several Correlated Quality Characteristics

  • Chang, Duk-Joon;Kwon, Yong-Man;Hong, Yeon-Woong
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.4
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    • pp.1045-1053
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    • 2003
  • Markovian EWMA control chart for simultaneously monitoring mean vector of the several correlated quality characteristics is investigated. Properties of multivariate Shewhart chart and EWMA chart are evaluated for matched FSI (fixed sampling interval) and VSI(variable sampling interval) scheme. We obtained VSI EWMA chart is more efficient than Shewhart chart for small or moderate shifts. And, we obtained stablized numerical results with Markov chain method when the number of transient state is greater than 100.

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A Study on the Warning Limit of Statistical Control Chart by the Heuristic Approach (휴리스틱접근법(接近法)에 의한 관리도(管理圖)의 경고한계선(警告限界線)에 관한 연구(硏究))

  • Gang, Hyo-Sin
    • Journal of Korean Society for Quality Management
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    • v.12 no.2
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    • pp.15-24
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    • 1984
  • Since W.A. Shewhart (1931) developed the quality control method using the control chart, many theoretical and empirical works about such an analytical method have been done. However there are two major methods relating to the control chart analysis; the conventional 3 sigma control method and the warning limit method which has been suggested as a modification of the former. The conventional 3 sigma method requires to take a remedial action only when a quality characteristic is beyond the control limit (3 sigma). However, once a quality characteristic is over the control limit, searching and repairing an assignable cause requires time consuming job and high costs. Therefore if we set the warning limit between the central line and the control limit, we will be able to take remedial measures before too late. In spite of its advantage, much attention has not been paid to use the control chart with warning limit in Korean industries. The main object of this study is to examine improvement of quality and productivity when the control chart with warning limit is used.

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Performance of the combined ${\bar{X}}-S^2$ chart according to determining individual control limits (관리한계 설정에 따른 ${\bar{X}}-S^2$ 관리도의 성능)

  • Hong, Hwi Ju;Lee, Jaeheon
    • The Korean Journal of Applied Statistics
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    • v.33 no.2
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    • pp.161-170
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    • 2020
  • The combined ${\bar{X}}-S^2$ chart is a traditional control chart for simultaneously detecting mean and variance. Control limits for the combined ${\bar{X}}-S^2$ chart are determined so that each chart has the same individual false alarm rate while maintaining the required false alarm rate for the combined chart. In this paper, we provide flexibility to allow the two charts to have different individual false alarm rates as well as evaluate the effect of flexibility. The individual false alarm rate of the ${\bar{X}}$ chart is taken to be γ times the individual false alarm rate of the S2 chart. To evaluate the effect of selecting the value of γ, we use the out-of-control average run length and relative mean index as the performance measure for the combined ${\bar{X}}-S^2$ chart.

An $\overline{X}$-Control Chart Based on the Gini′s Mean Difference (지니(Gini)의 평균차이에 기초한 $\overline{X}$-관리도)

  • 남호수;강중철
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.79-85
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    • 2001
  • Estimation of the process deviation is an important problem in statistical process control, especially in the control chart, process capability analysis or measurement system analysis. In this paper we suggest the use of the Gini's mean difference for the estimation of the process deviation when we design the control limits in construction of the control charts. The efficiency of the Gini's mean difference was well explained in Nam, Lee and Jung(2000). In this paper we propose an $\overline{X}$ control chart which use the control limits based on the Gini's mean difference. In various classes of distributions, the proposed control chart shows food performance.

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A Design of Control Chart for Fraction Nonconforming Using Fuzzy Data (퍼지 데이터를 이용한 불량률(p) 관리도의 설계)

  • 김계완;서현수;윤덕균
    • Journal of Korean Society for Quality Management
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    • v.32 no.2
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    • pp.191-200
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    • 2004
  • Using the p chart is not adequate in case that there are lots of data and it is difficult to divide into products conforming or nonconforming because of obscurity of binary classification. So we need to design a new control chart which represents obscure situation efficiently. This study deals with the method to performing arithmetic operation representing fuzzy data into fuzzy set by applying fuzzy set theory and designs a new control chart taking account of a concept of classification on the term set and membership function associated with term set.

A Control Chart of the Deviation Based on the Gini′s Mean Difference (지니(Gini)의 평균차이를 이용한 산포관리도)

  • 남호수;강중철
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.67
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    • pp.11-18
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    • 2001
  • The efficiency and robustness of the scale estimator based on the Gini's mean difference are well known in Nam et al.(2000). In this paper we propose use of robust control limits based on the Gini's mean difference for the control of the process deviation. To compare the performances of the proposed control chart with the existing R-chart or S-chart, some Monte Carlo simulations are performed. The simulation results show that the use of the Gini's mean difference in construction of the control limits has good performance.

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A Study of the effective approach method for median control chart of non-normally distributed process (비정규분포공정에서 계량치관리를 위한 메디안 특수 관리도의 모형설계와 그 적용에 관한 실용에 연구)

  • 신용백
    • Journal of the Korean Professional Engineers Association
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    • v.21 no.4
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    • pp.19-32
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    • 1988
  • Whereas is non-symmetrical distribution manufacturing process the traditional X-chart by Shewhart is not plotted relatively on the central line but plotted on the skew of upper-hand side or lower-hand side. That is to say, for the purpose of producing either upper-specification-oriented items or lower-specification-oriented items, and when we carry out tighter control so as to have them pass only its specifications, the distribution shape naturally has a non-normal distribution. In the Shewhart X-chart, which is the most widely used one in Korea, such skewed distributions make tile plots to be inclined below or above the central line or outside the control limits although no assignable causes can be found. To overcome such short comings is non-normally distributed processes, a distribution-free type of confidence interval can be used, which should be haled on order statistics. This thesis is concerned with the design of control chart based on a sample median which is easy to use in practical situation and therefore properties for non-normal distributions, such as Gamma, Beta, Lognormal, Weibull, Pareto, and Truncated-normal distributions, may be easily analyzed. To enhance this improvement, I proved the property of practical applications of control chart method by comparing and analyzing the case studies of practical application of special purpose control chart method, and also by introducing the new designed median control chart.

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