• Title/Summary/Keyword: Control Chart

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Real Time CUSUM Control of Plasma Impedance Matching Network (플라즈마 임피이던스 정합망 실시간 CUSUM 제어)

  • Kim, Woo-Suk;Kim, Byung-Whan
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1844-1845
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    • 2007
  • A CUSUM control chart was used to monitor semiconductor plasma equipment. The performance of plasma monitoring was evaluated with various combinations of design variables involved in CUCUM control chart. Experimental data collected by using a real-time matching monitoring system include electrical positions of impedance and phase positions, and reflected power. The evaluation revealed that by determining specific design variables plasma states could be more strictly monitored.

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The Design of a neural network control chart using X-R statistics in start-up process (초기공정에서 X-R 통계량을 이용한 신경망 관리도 설계)

  • 지선수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.66
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    • pp.19-26
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    • 2001
  • I propose the control chart pattern to provide a more comprehensive scheme for detecting process X and R shifts using individual observations in start-up process. It is important to automate the identification of special disturbances to facilitate real-time manufacturing. This papers formulates X-R charts for interpretation by artificial neural networks. In this papers, which uses the backpropagation algorithm, two samples are fed into the trained neural network to provide outputs ranging from 0 to 1. Simulation results sow that the performance of the proposed control chart using the neural network(NNCC) is quite promising. Using these NN charts, guidelines are given for detecting and classifying process X and R shifts.

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Defect Identification through Frequency Analysis of Vibration -In Case of Rotary Machine_ (진동의 주파수분석을 통한 결함 식별 - 회전기계를 중심으로-)

  • Jeong, Yoon-Seong;Wang, Gi-Nam;Kim, Gwang-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.82-90
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    • 1995
  • This paper pressents a condition-based maintenance (CBM) method through bibration analysis. The well known frequency analysis is employed for performing machine fault diagnosis. The statistical control chart is also applied for analyzing the trend of the bearing wear. Vibration sensors are attached to prototype machine and signals are continuously monitored. The sampled data are utilized to evaluate how well the fast fourier transform(FFT) and the statistical control chart techniques could be used to identify defects of machine and to analyze the machine degradation. Experimental results show that the propowed approach could classify every mal-function and could be utilized for real machine diagnosis system.

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Economic Design of Variable Sampling Interval X Control Chart Using a Surrogate Variable (대용변수를 이용한 가변형 부분군 채취 간격 X 관리도의 경제적 설계)

  • Lee, Tae-Hoon;Lee, Jooho;Lee, Minkoo
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.5
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    • pp.422-428
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    • 2013
  • In many cases, an $\bar{X}$ control chart which is based on the performance variable is used in industrial fields. However, if the performance variable is too costly or impossible to measure and a less expensive surrogate variable is available, the process may be more efficiently controlled using surrogate variables. In this paper, we propose a model for the economic design of a VSI (Variable Sampling Interval) $\bar{X}$ control chart using a surrogate variable that is linearly correlated with the performance variable. The total average profit model is constructed, which involves the profit per cycle time, the cost of sampling and testing, the cost of detecting and eliminating an assignable cause, and the cost associated with production during out-of-control state. The VSI $\bar{X}$ control charts using surrogate variables are expected to be superior to the Shewhart FSI (Fixed Sampling Interval) $\bar{X}$ control charts using surrogate variables with respect to the expected profit per unit cycle time from economic viewpoint.

The Statistical Design of VSS $\bar{X}$ Chart Considering Two Assignable Causes (두 개의 이상원인을 고려한 VSS $\bar{X}$ 관리도의 통계적 설계)

  • 심성보;강창욱
    • Journal of Korean Society for Quality Management
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    • v.28 no.3
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    • pp.44-52
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    • 2000
  • In this paper we apply VSS X chart to the case when two assignable causes effect the process mean shift. We compare the case when two compound assignable causes effect the process mean with another one which effects individually. For the practical use of VSS $\bar{X}$ chart we propose the sample size which minimizes the average number of samples until the signal is given in out-of-control state.

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A Heuristic Approach for Approximating the ARL of the CUSUM Chart

  • Kim, Byung-Chun;Park, Chang-Soon;Park, Young-Hee;Lee, Jae-Heon
    • Journal of the Korean Statistical Society
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    • v.23 no.1
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    • pp.89-102
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    • 1994
  • A new method for approximating the average run length (ARL) of cumulative sum (CUSUM) chart is proposed. This method uses the conditional expectation for the test statistic before the stopping time and its asymptotic conditional density function. The values obtained by this method are compared with some other methods in normal and exponential case.

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Properties of VSI CUSUM Chart for Monitoring Dispersion Matrix

  • Chang, Duk-Joon;Shin, Jae-Kyoung
    • Journal of the Korean Data and Information Science Society
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    • v.15 no.4
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    • pp.1003-1010
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    • 2004
  • Properties of the variable sampling interval(VSI) CUSUM chart for monitoring dispersion matrix of related quality characteristics are investigated. Performances of the proposed charts are evaluated for matched fixed sampling interval(FSI) and VSI charts in terms of average time to signal(ATS) and average number of samples to signal (ANSS). Average number of swiches(ANSW) of the proposed VSI Shewhart and CUSUM charts are also investigated.

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Multivariate EWMA Charts for Simultaneously Monitoring both Means and Variances

  • Cho, Gyo Young;Chang, Duk Joon
    • Communications for Statistical Applications and Methods
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    • v.4 no.3
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    • pp.715-723
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    • 1997
  • Multivariate control statistics to simultaneously monitor both means and variances for several quality variables under multivariate normal process are proposed. Performances of the proposed multivariate charts are evaluated in terms of average run length(ARL). Multivariate Shewhart chart is also proposed to compare the performances of multivariate exponentially weighted moving average(EWMA) charts. A numerical comparison shows that multivariate EWMA charts are more efficient than multivariate Shewhart chart for small and moderate shifts and multivariate EWMA scheme based on accumulate-combine approach is more efficient than corresponding multivariate EWMA chart based on combine-accumulate approach.

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A New Method for the Analysis of Measured Displacements during Tunnelling using Control Charts (관리도를 이용한 터널 시공현장 계측변위 분석 기법 개발)

  • Yim, Sung-Bin;Seo, Yong-Seok
    • The Journal of Engineering Geology
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    • v.19 no.3
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    • pp.261-268
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    • 2009
  • Tunnel measurements provide crucial information on the ground stability during the excavation, visualizing the ground behavioral characteristics with quantitative dada. Generally, the frequency of the measurements is greater during the early stage of the tunnelling process and reduced with time. However, there are no quantitative criteria established for either the activities, such as the time, location and frequency of the measurement or the management guidance, especially for the site of subtle and unexpected displacement during the excavation. It is, however, still challenging to assess behavioral characteristics of subtle and unexpected displacement after stabilization. In this study, we propose a new method to assess stability and to analysis the behavioral characteristics of subtle and unexpected displacement after stabilization using statistic control charts of displacements. We also present a test result on the applicability of control chart and CUSUM control chart to measured displacements.

New Attributes and Variables Control Charts under Repetitive Sampling

  • Aslam, Muhammad;Azam, Muhammad;Jun, Chi-Hyuck
    • Industrial Engineering and Management Systems
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    • v.13 no.1
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    • pp.101-106
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    • 2014
  • New control charts under repetitive sampling are proposed, which can be used for variables and attributes quality characteristics. The proposed control charts have inner and outer control limits so that repetitive sampling may be needed if the plotted statistic falls between the two limits. Particularly, the new np and variable X-bar control charts under repetitive sampling are considered in detail. The in-control and out-of-control average run lengths are analyzed according to various process shifts. The performance of the proposed control charts is compared with the existing np and the X-bar control charts in terms of the average run lengths.