• 소성∙가공
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• 제27권6호
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• pp.370-378
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• 2018

Cold forging, carried out at room temperature, leads to high dimensional accuracy and excellent surface integrity as compared to other forging methods such as warm and hot forgings. In the cold forging process, WC-Co (Tungsten Carbide-Cobalt) alloy is the mainly used material as a core dies because of its superior hardness and strength as compared to other structural materials. For cold forging, die life is the most significant factor because it is directly related to the manufacturing cost due to periodic die replacement in mass production. To investigate die life of WC-Co alloy for cold forging, mechanical properties such as strength and fatigue are essentially necessary. Generally, uniaxial tensile test and fatigue test are the most efficient and simplest testing method. However, uniaxial tension is not efficiently application to WC-Co alloy because of its sensitivity to alignment of the specimen due to its brittleness and difficulty in thread machining. In this study, shape of specimen, tools, and testing methods, which are appropriate for uniaxial tensile test for WC-Co alloy, are proposed. The test results such as Young's modulus, tensile strength and stress-strain curves are compared to those in previous literature to validate the proposed testing methods. Based on the validation of test results it was concluded that the newly developed testing method is applicable to other cemented carbides like Titanium carbides with high strength and brittleness, and also can be utilized to carry out fatigue tests for further investigation on die life of cold forging.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.109-110
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• 2006

We have studied the effect of C/Ti atomic ratio of TiCx (x=0.5, 0.75 and 1.0) raw powder on the properties of the Ti-Mo-WTiC sintered hard alloy. The decrease of C/Ti atomic ratio accelerated the densification in the sintering process. The hardness was remarkably improved up to 1350HV with decreasing the C/Ti atomic ratio because of increase of TiCx phase volume content and its fine dispersion. From the results of electro-chemical tests in acid and 3% NaCl solutions, it was obvious that every alloy had excellent corrosion resistance, which meant about 200 times better than that of WC-Co cemented carbide.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1999년도 하계학술대회 논문집 D
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• pp.1699-1701
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• 1999

We prepared diamond thin films on WC-Co substrate in $H_2-CH_4-O_2$ gas mixture using 13.56MHz RF PACVD. Scanning electron microscopy, X-ray diffraction and Raman spectroscopy were used to analyze the nature of thin film. and Rockwell test to analyze the adhesion between thin film and substrate. The good diamond quality and adhesion was appeared with cemented tungsten carbide substrate treated with oxygen plasma.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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• pp.31-35
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• 2003

Friction in cold forging with mist lubrication is measured with the ring compression test. Small quantity of mist lubricant is sprayed onto the surfaces of cemented tungsten carbide (WC) tools polished to mirror surfaces, and the specimens of pure aluminum are compressed. It is found that spraying small quantity of lubricant $(0.5\;g/m^2)$ is effective to reduce the friction in comparison with the dry condition. The mist particles stick to the tool surface as separated dots, and the behavior of the trapped mist lubricant between the tool and specimen during upsetting is discussed.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 1999년도 추계학술대회 논문집
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• pp.398-401
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• 1999

We prepared diamond thin films on WC-Co substrate in a mixtured $H_2-CH_4-O_2$, gas, using 13.%MHz RF PACVD. Scanning electron microscopy, X-ray diffraction and Rarnan spectroscopy were used to analyze the characteristics of thin film, and tribometer of ball-on-disk type were used to test the wear resistance between thin film and substrate. The good diamond quality and wear resistance was appeared with cemented tungsten carbide substrate treated with oxygen plasma.

• The Journal of Advanced Prosthodontics
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• 제9권2호
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• pp.110-117
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• 2017

PURPOSE. This laboratory study assessed the effect of different dentin cleaning procedures on shear bond strength of resin cements for recementing prosthesis. MATERIALS AND METHODS. A $4{\times}4$ flat surface was prepared on the labial surface of 52 maxillary central incisors. Metal frames ($4{\times}4{\times}1.5mm$) were cast with nickel-chromium alloy. All specimens were randomly divided into 2 groups to be cemented with either Panavia F2.0 (P) or RelyX Ultimate (U) cement. The initial shear bond strength was recorded by Universal Testing Machine at a crosshead speed of 0.5 mm/min. Debonded specimens were randomly allocated into 2 subgroups (n = 13) according to the dentin cleaning procedures for recementation. The residual cement on bonded dentin surfaces was eliminated with either pumice slurry (p) or tungsten carbide bur (c). The restorations were rebonded with the same cement and were subjected to shear test. Data failed the normality test (P < .05), thus were analyzed with Mann Whitney U-test, Wilcoxon signed rank test, and two-way ANOVA after logarithmic transformation (${\alpha}=.05$). RESULTS. The initial shear bond strength of group P was significantly higher than group U (P = .001). Pc and Uc groups presented higher bond strength after recementation compared to the initial bond strength. However, it was significant only in Pc group (P = .034). CONCLUSION. The specimens recemented with Panavia F2.0 provided higher bond strength than RelyX Ultimate cement. Moreover, a tungsten carbide bur was a more efficient method in removing the residual resin cement and increased the bond strength of Panavia F2.0 cement after recementation.

• 구강회복응용과학지
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• 제25권1호
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• pp.53-59
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• 2009

본 연구는 external butt joint 연결 형태를 가진 임플랜트 시스템에서 티타늄 합금 나사와 텅스텐 카바이드와 탄소로 코팅한 나사의 압축력 및 조임 회전각 측정을 통해 동일한 전하중을 얻는 데 있어 코팅나사 사용이 갖는 임상적 효율성을 간접적으로 비교해 보고자 하였다. 본 연구에서는 Osstem Implant의 US II 시스템 고정체(${\phi}=4mm$)와 Cemented abutment를 사용하여 티타늄 합금(Ta) 지대주 나사 및 텅스텐 카바이드와 탄소로 표면 처리한(WC/CTa) 지대주 나사에 30Ncm의 조임 회전력을 적용한 후 압축력 및 조임 회전각을 측정하였다. 다음 WC/CTa 지대주 나사에서 측정된 압축력의 평균값을 계산하고 이를 Ta 지대주 나사에 적용하여 동일한 압축력이 가해질 때의 조임 회전력 값을 측정하였다. 그리고 실험결과 측정된 조임 회전력의 평균값을 Ta 나사에 적용한 후 조임 회전각을 측정하여 비교해 본 결과 다음과 같은 결론을 얻었다. 30Ncm의 조임 회전력에서 텅스텐 카바이드/탄소 코팅 나사가 티타늄 합금 나사보다 압축력과 회전각이 더 높게 나타났다. 텅스텐 카바이드/탄소 코팅 나사에 30Ncm의 조임 회전력을 적용하여 발생한 압축력을 얻기 위해서는 티타늄 합금 나사의 경우 55.6Ncm의 조임 회전력이 필요하였으며, 회전각에는 두 나사 간에 차이가 없었다.

• 한국기계가공학회지
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• 제4권3호
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• pp.32-38
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• 2005

Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

• 자원리싸이클링
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• 제31권1호
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• pp.46-55
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• 2022

최근 희유금속 자원 회수에서 초경합금 스크랩 재활용의 중요성이 증가하고 있다. 그러나 IV, V족 전이금속 질화물로 코팅된 초경합금 스크랩에서 고순도 분말 회수에서 어려움을 겪고 있다. 제1원리 계산을 사용하여 IV 및 V족 전이금속 질화물(TiN, VN, ZrN, NbN, HfN 및 TaN)의 구조, 탄성 및 기계적 특성을 조사하였다. IV족 전이금속 질화물은 V족 전이금속 질화물보다 높은 공유결합 특성을 보였다. 따라서 IV족 전이금속 질화물은 V족 전이금속 질화물보다 취성 거동을 보였다. 대조적으로 V족 전이금속 질화물은 최외각전자 농도에 영향받는 금속결합의 특성 때문에 IV족 전이금속 질화물보다 전단응력에 대한 약한 저항성과 연성 거동을 보였다. Crystal orbital Hamilton population 분석 결과는 모든 전이금속 질화물의 전단 저항 경향성이 일치함을 보여주었다.

• 구강회복응용과학지
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• 제30권3호
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• pp.206-214
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• 2014

목적: 내부 원추형 연결형태 임플란트에서 지대주 나사의 좌면각도가 연결부의 기계적 안정성에 미치는 영향을 알아보기 위함이다. 연구 재료 및 방법: 원추형 연결구조 티타늄 임플란트와 시멘트 유지형 지대주, 텅스텐 카바이드 코팅된 티타늄 합금 지대주 나사를 사용하였다. 좌면각도가 $45^{\circ}$와 $90^{\circ}$를 갖는 지대주와 지대주 나사를 제작하여 30 Ncm 조임회전력으로 지대주를 체결한 후 하중을 가하고 체결 및 하중 부여에 따른 침하량을 측정하였다(n = 5). 유압식 피로시험기에 임플란트를 고정하고 스테인리스 스틸 금속관을 지대주에 합착하였다. 이 후 반복 하중을 가한 후 풀림토크 변화량을 측정하고, 압축굽힘강도와 피로강도를 측정하였다(n = 5). 결과: 지대주 침하량은 지대주나사 체결 시 가장 크게 나타났으며(P < 0.05), 나사체결과 하중부여에 따른 총 침하량은 $45^{\circ}$군보다 $90^{\circ}$군에서 더 크게 측정되었다(P < 0.05). 반복하중 부여 후 풀림 토크, 그리고 최대 압축굽힘강도와 피로강도는 통계적으로 유의한 차이를 보이지 않았다(P > 0.05). 결론: 본 실험조건하에서 지대주 나사머리의 원추형 설계가 지대주의 총 침하량을 약간 감소시키는 효과를 나타냈으나, 연결부의 전체적인 기계적 안정성에 미치는 영향은 크지 않을 것으로 판단된다.