• Title/Summary/Keyword: Bonded dissimilar materials

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A Parametric Study on the Strength of Single-Lap Bonded Joints of Carbon Composite and Aluminum (탄소 복합재-알루미늄 단일겹침 접착 체결부의 강도에 관한 인자연구)

  • Kim, Tae-Hwan;Seong, Myeong-Su;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.20 no.5
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    • pp.34-42
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    • 2007
  • Strength and failure of adhesively bonded carbon composite-to-aluminum single-lap joints were studied by experiment. The main objective of this study is to investigate the effect of various parameters such as curing pressure for bonding, overlap lengths, and adherend thickness on the failure loads and modes of the bonded Joints with dissimilar materials. Experimental results show that the bonding pressure for composite-to-aluminum dissimilar materials should be 4 atm at the lowest. Failure load of the joints increases as the overlap length increases, but the strength (failure load divided by bonded area) decreases rapidly after the overlap width-to-length ratio is greater than 1. When the adherend thickness increase to double, bonding strength increase $12{\sim}55%$. Major failure mode of the joints is the delamination in the composite laminate and the location of delamination goes deeper into the laminates as the bonding pressure and overlap length increase.

The impact analysis of interface crack in dissimilar materials using the 2-D laplace transformed BEM (2차원 Laplace 변환 경계요소법에 의한 이종재료 접합면 균열의 충격해석)

  • 김태규;조상봉;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1158-1168
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    • 1994
  • For BEM analyses of the impact problems of dissimilar materials, the connected multi-region method using perfect bonded conditions on the interface boundaries was added to two-dimensional Laplace transformed-domain BEM program for a single region analysis. It was confirmed that the BEM results of impact problems of a single-region and multi-regions for a homogeneous isotropic material are agreed well. The two-dimensional Laplace transformed-domain BEM program combined with connected multi-region method was applied to analyse several impact problems of dissimilar materials. Also the feasibility of BEM impact analyses was investigated for dissimilar materials by the analysis of the BEM results for impact problems of dissimilar materials in terms of physical aspects. As for an application, the two-dimensional Laplace transformed BEM concerning impact problems of cracks at the interface of dissimilar materials and the determinating process of the dynamic stress intensity factors by extrapolation method are presented in this paper.

Evaluation of Welding Soundness of Titanium-Copper Explosive-Bonded Dissimilar Clad Plate by TIG Welding (타이타늄-구리 폭발압접 이종 클래드 판재의 TIG 용접 건전성 평가)

  • Jo, Pyeong-Seok;Youn, Chang-Seok;Hwang, Hyo-Woon;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.2
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    • pp.66-74
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    • 2021
  • Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

Thermal Stress Intensity Factors for Partially Insulated Interface Crack under Uniform Heat Flow (부분 열유동이 있는 접합 경계면균열의 열응력세기계수 결정)

  • 이강용;박상준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1705-1712
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    • 1994
  • Hilbert problems are derived to evaluate thermal stress intensity factors for a partially insulated crack subjected to vertically uniform heat flow in infinite bonded dissimilar materials. In case of fully insulated crack surface, the present solutions of thermal stress intensity factors are reduced into the same as the previous results. For the homogeneous material, mode II thermal stress intensity factor only exists. However, in the bonded dissimilar materials, both mode I and II thermal stress intensity factors are obtained. Specially, in this case, mode II thermal stress intensity factor is dominent. Also, thermal stress intensity factors are strongly influenced by the material properties. Thermal stress intensity factors decrease when the degree of insulation decreases.

Mode I and Mode II Analyses of a Crack Normal to the Graded Interlayer in Bonded Materials

  • Park, Hyung-Jip
    • Journal of Mechanical Science and Technology
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    • v.15 no.10
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    • pp.1386-1397
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    • 2001
  • In this paper, the plane elasticity equations are used to investigate the in-plane normal (mode I) and shear (mode II) behavior of a crack perpendicular to and terminating at the interface in bonded media with a graded interfacial zone. The interfacial Bone is treated as a nonhomogeneous interlayer with the continuously varying elastic modulus between the two dissimilar, homogeneous semi-infinite constituents. For each of the individual loading modes, based on the Fourier integral transform technique, a singular integral equation with a Cauchy kernel is derived in a separate but parallel manner. In the numerical results, the values of corresponding modes of stress intensity factors are illustrated for various combinations of material and geometric parameters of the bonded media in conjunction with the effect of the material nonhomogeneity within the graded interfacial zone.

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An Analysis of Eigenvalues and Eigenvectors for V-notched Cracks in Pseudo-isotropic Dissimilar Materials

  • Kim, Jin-kwang;Cho, Sang-Bong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.33-44
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    • 2002
  • The problem of eigenvalues and eigenvectors is obtained from a v-notched crack in pseudo-isotropic dissimilar materials by the traction free boundary and the perfect bonded conditions at interface. The complex stress function of the two-term William's type is used. The eigenvalues are solved by a commercial numerical program, MATHEMATICA. Stress singularities for v-notched cracks in pseudo-isotropic dissimilar materials are discussed. The RWCIM(Reciprocal Work Contour Integral Method) is applied to the determination of eigenvector coefficients associated with eigenvalues with egenvalues. The RWCIM algorithm is also coded by the MATHEMATICA.

Vibration Analysis and Design of Ultrasonic Horn to the Bonded Dissimilar Materials (이종접합을 위한 초음파 혼 설계 및 진동해석)

  • Jung, An-Mok;Jeon, Euy-Sik;Kim, Chul-Ho
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.79-79
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    • 2009
  • Ultrasonic fine welding, cutting, cleaning, inspection and measurement is widely used in various fields over 20kHz. However, for High Frequency of 60kHz or more study areas is still insufficient, and the result is lacking. Therefore, this study used ultrasonic horn to the Bonding of Dissimilar Materials for effective design. Finite element analysis (FEA) is using the equations of motion to establish the model. The optimal design for the basic interpretation of vibration characteristics of the ultrasonic measures horn will examine the design.

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An Analysis of Eigenvalues and Eigenvectors for V-notched Cracks in Pseudo-isotropic Dissimilar Materials (유사등방성 이종재료 내의 V-노치 균열에 대한 고유치와 고유벡터 해석)

  • Kim, Jin-Gwang;Jo, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.129-139
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    • 2000
  • The problem of eigenvalue and eigenvector is obtained from a V-notched crack in pseudo-isotropic dissimilar materials by the traction free boundary and the perfect bonded interface conditions. The complex stress function is assumed as the two-term William's type. The eigenvalue is solved by a commercial numerical program, MATHEMATICA to discuss stress singularities for V-notched cracks in pseudo-isotropic dissimilar materials. The RWCIM(Reciprocal Work Contour Integral Method) is applied to the determination to eigenvector coefficients associated with eigenvalues. The RWCIM algorithm is also coded by the MATHEMATICA.

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Order of Stress Singularities at Bonded Edge Corners with Two or Three Dissimilar Materials in the Eletronic Package (전자부품 패키지에 내재된 두재료 혹은 세재료 접합점에 대한 응력특이차수)

  • Choe, Seong-Ryeol;Gwon, Yong-Su;Park, Sang-Seon;Park, Jae-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.135-145
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    • 1996
  • Order of stress singularities at bonded Edge Corners with two or three dissimilar isotropic Materials is analyzed. The problem is formulated by Mellin transform and characteristic equation is obtained as a determinant of matrix considering boundary conditions. Roots of characterictic equation are determinde by numerical calculations with ward method, from which the order of stress sigularities is obtained. Applying the results to the electronic packaging, the order of stress singularities is obtained. Applying the results to the electronic packaging, the order of stress singularities at bounded edge corners is calculated as a various bouned edge angle with given material combinations. Comparing the results, the optimal material combinaitons of bounded edge corners and bouned edge angle to reduce stress singularity could be determined. It suggests that the results are used to the basic design of electronic packaging reducing the stress singularity.

A Study on the Near-Field Stresses and Displacement of a Stationary Interfacial Crack in Two Dissimilar Isotropic Bimaterials (두 상이한 등방성 이종재료 정지계면균열의 선단 응력장과 변위장에 관한 연구)

  • Shin, Dong-Chul;Hawong, Jai-Sug;Nam, Jeong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1897-1905
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    • 2004
  • In many part of machines or structures that made of bimaterial bonded with two dissimilar materials, most failures occur at their interface. Therefore, the accurate analysis of fracture characteristics and the evaluation of mechanical strength for interfacial crack are essential when we design those structures. In this research, stress and displacement components in the vicinity of stationary interfacial crack tip in the two dissimilar isotropic bimaterials are established. Hereafter, the stress components established in this research can be applied to the photoelastic hybrid method which can be used to analyze the fracture behavior of the two dissimilar isotropic bimaterials.