• Composites Research
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• 제20권5호
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• pp.34-42
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• 2007

본 논문에서는 탄소 복합재와 알루미늄으로 구성된 이종재료 단일겹침 접착 체결부에서, 파손하중에 영향을 미치는 주요인자들의 효과를 실험적으로 연구하였다. 실험을 위해 접착압력 4가지(2, 3, 4, 6기압), 겹침길이 6가지(15, 20, 25, 30, 35, 40 mm), 모재 두께 2가지(1.58, 3.01 mm)에 대한 시편 총 66개를 제작하였다. 실험 결과 접착제 FM73에 대해 제작사에서 제시한 접착압력은 약 3기압이었지만 본 연구에서 사용한 이종재료 접착의 경우, 최소 4기압 이상의 접착압력이 필요함을 확인하였다. 겹침길이를 증가시킬 경우 파손하중이 증가하지만 접착부의 폭과 길이의 비가 1을 넘어갈 경우 접착강도 즉 단위 접착면적당의 파손하중의 증가는 크지 않았다. 모재의 두께도 접착부 파손하중 및 강도에 큰 영향을 미쳤으며 모재의 두께가 약 2배로 증가할 때 접착강도는 $12{\sim}32%$까지 증가하였다. 접착부의 파손은 대부분 복합재 모재의 층간분리 형태로 발생하였으며, 접착압력이 높아질수록, 접착길이가 길어질수록 층간분리가 발생하는 위치가 적층판 내부로 깊게 확대되는 경향이 있다.

• 대한기계학회논문집
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• 제18권5호
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• pp.1158-1168
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• 1994

For BEM analyses of the impact problems of dissimilar materials, the connected multi-region method using perfect bonded conditions on the interface boundaries was added to two-dimensional Laplace transformed-domain BEM program for a single region analysis. It was confirmed that the BEM results of impact problems of a single-region and multi-regions for a homogeneous isotropic material are agreed well. The two-dimensional Laplace transformed-domain BEM program combined with connected multi-region method was applied to analyse several impact problems of dissimilar materials. Also the feasibility of BEM impact analyses was investigated for dissimilar materials by the analysis of the BEM results for impact problems of dissimilar materials in terms of physical aspects. As for an application, the two-dimensional Laplace transformed BEM concerning impact problems of cracks at the interface of dissimilar materials and the determinating process of the dynamic stress intensity factors by extrapolation method are presented in this paper.

• 열처리공학회지
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• 제34권2호
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• pp.66-74
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• 2021

Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

• 대한기계학회논문집
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• 제18권7호
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• pp.1705-1712
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• 1994

Hilbert problems are derived to evaluate thermal stress intensity factors for a partially insulated crack subjected to vertically uniform heat flow in infinite bonded dissimilar materials. In case of fully insulated crack surface, the present solutions of thermal stress intensity factors are reduced into the same as the previous results. For the homogeneous material, mode II thermal stress intensity factor only exists. However, in the bonded dissimilar materials, both mode I and II thermal stress intensity factors are obtained. Specially, in this case, mode II thermal stress intensity factor is dominent. Also, thermal stress intensity factors are strongly influenced by the material properties. Thermal stress intensity factors decrease when the degree of insulation decreases.

• Journal of Mechanical Science and Technology
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• 제15권10호
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• pp.1386-1397
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• 2001

In this paper, the plane elasticity equations are used to investigate the in-plane normal (mode I) and shear (mode II) behavior of a crack perpendicular to and terminating at the interface in bonded media with a graded interfacial zone. The interfacial Bone is treated as a nonhomogeneous interlayer with the continuously varying elastic modulus between the two dissimilar, homogeneous semi-infinite constituents. For each of the individual loading modes, based on the Fourier integral transform technique, a singular integral equation with a Cauchy kernel is derived in a separate but parallel manner. In the numerical results, the values of corresponding modes of stress intensity factors are illustrated for various combinations of material and geometric parameters of the bonded media in conjunction with the effect of the material nonhomogeneity within the graded interfacial zone.

• International Journal of Precision Engineering and Manufacturing
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• 제3권2호
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• pp.33-44
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• 2002

The problem of eigenvalues and eigenvectors is obtained from a v-notched crack in pseudo-isotropic dissimilar materials by the traction free boundary and the perfect bonded conditions at interface. The complex stress function of the two-term William's type is used. The eigenvalues are solved by a commercial numerical program, MATHEMATICA. Stress singularities for v-notched cracks in pseudo-isotropic dissimilar materials are discussed. The RWCIM(Reciprocal Work Contour Integral Method) is applied to the determination of eigenvector coefficients associated with eigenvalues with egenvalues. The RWCIM algorithm is also coded by the MATHEMATICA.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2009년 추계학술발표대회
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• pp.79-79
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• 2009

Ultrasonic fine welding, cutting, cleaning, inspection and measurement is widely used in various fields over 20kHz. However, for High Frequency of 60kHz or more study areas is still insufficient, and the result is lacking. Therefore, this study used ultrasonic horn to the Bonding of Dissimilar Materials for effective design. Finite element analysis (FEA) is using the equations of motion to establish the model. The optimal design for the basic interpretation of vibration characteristics of the ultrasonic measures horn will examine the design.

• 한국정밀공학회지
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• 제17권11호
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• pp.129-139
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• 2000

The problem of eigenvalue and eigenvector is obtained from a V-notched crack in pseudo-isotropic dissimilar materials by the traction free boundary and the perfect bonded interface conditions. The complex stress function is assumed as the two-term William's type. The eigenvalue is solved by a commercial numerical program, MATHEMATICA to discuss stress singularities for V-notched cracks in pseudo-isotropic dissimilar materials. The RWCIM(Reciprocal Work Contour Integral Method) is applied to the determination to eigenvector coefficients associated with eigenvalues. The RWCIM algorithm is also coded by the MATHEMATICA.

• 대한기계학회논문집A
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• 제20권1호
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• pp.135-145
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• 1996

Order of stress singularities at bonded Edge Corners with two or three dissimilar isotropic Materials is analyzed. The problem is formulated by Mellin transform and characteristic equation is obtained as a determinant of matrix considering boundary conditions. Roots of characterictic equation are determinde by numerical calculations with ward method, from which the order of stress sigularities is obtained. Applying the results to the electronic packaging, the order of stress singularities is obtained. Applying the results to the electronic packaging, the order of stress singularities at bounded edge corners is calculated as a various bouned edge angle with given material combinations. Comparing the results, the optimal material combinaitons of bounded edge corners and bouned edge angle to reduce stress singularity could be determined. It suggests that the results are used to the basic design of electronic packaging reducing the stress singularity.

• 대한기계학회논문집A
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• 제28권12호
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• pp.1897-1905
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• 2004

In many part of machines or structures that made of bimaterial bonded with two dissimilar materials, most failures occur at their interface. Therefore, the accurate analysis of fracture characteristics and the evaluation of mechanical strength for interfacial crack are essential when we design those structures. In this research, stress and displacement components in the vicinity of stationary interfacial crack tip in the two dissimilar isotropic bimaterials are established. Hereafter, the stress components established in this research can be applied to the photoelastic hybrid method which can be used to analyze the fracture behavior of the two dissimilar isotropic bimaterials.