• Title/Summary/Keyword: Aircraft Manufacturing

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A Study on Obstacle Avoidance and Autonomous Travelling of Mobile Robot in Manufacturing Precess for Smart Factory (스마트 팩토리를 위한 제조공정내에서 모바일 로봇의 장애물 회피 및 자율주행에 관한 연구)

  • Kim, D.B.;Kim, H.J.;Moon, J.C.;Bae, H.Y;Han, S.H.
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.379-388
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    • 2018
  • In this study, we propose a new approach to impliment autonomous travelling of mobile robot based on obstacle avoidance and voice command. Obstacle Avoidance technology of mobile robpot. It has been used in wide range of different robotics areas to minimize the risk of collisions. Obstacle avoidance of mobile robots are mostly applied in transportation systems such as aircraft traffic control, autonomous cars etc. Collision avoidance is a important requirement in mobile robot systems where they all featured some kind of obstacle detection techniques in order to avoid colliding. In this paper it was illustrated the reliability of voice command and obstacle avoidance for autonomous travelling of mobile robot with two wheels as the purpose of application to the manufacturing process by simulation and experiments.

Effects of needle punching process and structural parameters on mechanical behavior of flax nonwovens preforms

  • Omrani, Fatma;Soulat, Damien;Ferreira, Manuela;Wang, Peng
    • Advances in aircraft and spacecraft science
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    • v.6 no.2
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    • pp.157-168
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    • 2019
  • The production of nonwoven fabrics from natural fibers is already expanding at an industrial level for simple curvature semi-structural part in the automotive industry. To develop their use for technical applications, this paper provides an experimental study of the mechanical behavior of flax-fiber nonwoven preforms. A comparison between different sets of carded needle-punched nonwoven has been used to study the influence of manufacturing parameters such as fibers' directions, the area and the needle punching densities. We have found that the anisotropy observed between both directions can be reduced depending on these parameters. Furthermore, this work investigates the possibility to form double curvature parts such as a hemisphere as well as a more complex shape such as a square box which possesses four triple curvature points. We propose a forming process adapted to the features of the nonwoven structure. The purpose is to determine their behavior under high stress during various forming settings. The preforming tests allowed us to observe in real time the manufacturing defects as well as the high deformability potential of flax nonwoven.

Optimization of Polishing Conditions for Anodized Inner Surfaces in Large Hydraulic Devices (아노다이징 처리된 대형 유압장치의 내면에 대한 연마 조건의 최적화)

  • Choi, Su-Hyun;Cho, Young-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.14-21
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    • 2019
  • Large-diameter hydraulic devices such as the hydraulic reservoir in aircraft that serves to balance the hydraulic pressure in the various hydraulic devices in the cabin and to store hydraulic oil are operated by the internal piston systems. However, since this operates in an environment with high temperature and humidity, it may cause the inner surface to flake during its operation. Therefore, an anodizing surface treatment is applied to improve the corrosion resistance, abrasion resistance, and smooth operation. However, anodizing increases the surface roughness. Accordingly, the polishing process that improves the surface roughness after anodizing is important. However, the existing polishing process is performed manually, which results in an inefficient process. Therefore, in this study, we selected the optimum polishing conditions for effective polishing using the experimental design to improve the polishing process for the $Al_2O_3$ film that forms after anodization. Through experiments, we confirmed that the surface uniformity after polishing was superior as the feed rate was slower when the same polishing time had been applied.

Evaluation of Mechanical Properties with Tool Rotational Speed in Dissimilar Cast Aluminum and High-Strength Steel of Lap Jointed Friction Stir Welding (이종 주조알루미늄-고장력강의 겹치기 마찰교반접합에서 툴회전속도에 따른 기계적 특성평가)

  • Park, Jeong-Hun;Park, Seong-Hwan;Park, Soo-Hyeong;Joo, Young-Hwan;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.90-96
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    • 2019
  • Recently, friction stir welding of dissimilar materials are one of the biggest issues in terms of light-weight and eco-friendly technology of the automotive, aircraft and ship industry. In this study, friction stir welding of dissimilar materials is introduced with different tool rotational speed. Materials used in experimentation consist of A357 gravity cast aluminum alloy and FB590 high-strength steel plates. Dissimilar materials of plate type are fabricated with width of 150mm, length of 300mm and thickness of 3mm and welding is carried out by the lap joint method. The correlation between probe length and mechanical properties were investigated according to rotational speed and welding speed at tool tilt angle 0 degree. Consequently, feasibility of FSWed dissimilar materials were successfully presented in case of cast aluminum and high-strength steel at lap joint method.

Five-axis Machining Characteristics of Titanium Alloy Forging Shape (티타늄합금 단조 형상의 5축 가공 특성에 관한 연구)

  • Jung, Hong-Il;Kong, Jeong-Ri;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.92-99
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    • 2022
  • Owing to the excellent corrosion resistance of titanium alloys, they are widely used as materials for aircraft components. However, in terms of machining, dimensional deformation methods vary significantly, such as forging, owing to their difficult-to-cut property and the uncontrollable vibration generated during machining. A method to minimize the vibration generated during machining by applying advanced tools and controlling the sequence of machining processes, which can improve the machinability and precision of titanium alloy-forged low-angle components, is proposed herein. Using the proposed tool and based on a process order experiment, the efficiency of the machining process is verified by measuring the dimensional deformation of the low-angle component.

Environmental Test Tailoring for Fighter Aircraft Intended for Operating in Korean Peninsula (대한민국에서 운용될 전투기의 환경시험 테일러링 기법 연구)

  • Park, Jung Min;Lee, Jae Won;Myong, Rho Shin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.5
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    • pp.344-357
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    • 2019
  • Operational failures may occur even though there had been no signs of defect during the manufacturing process, which may be caused due to exposure to environmental stress which had not been addressed properly during the design process. It is thus necessary to perform environmental testing to determine the cause of the failures. Environmental testing is also used to determine whether a materiel has enough tolerance to the environmental stress during its operation. In this study, the method and level for each environmental testing are properly tailored and applied to a fight aircraft intended to operate in ROK (Republic of Korea), based on the MIL-STD-810G Change 1. Since each part of a fighter aircraft may be exposed to each different environment, LRUs (Line Replaceable Units) exposed to similar environment should be tested similarly. In addition, the decision whether to apply specific test and the tailoring technique in test level were derived for natural and induced environments, respectively. As a fight aircraft is assumed to operate in ROK, the tailoring of test methods and test level to fit to the environment in Korean peninsula is necessary. Further research is needed in determining a specific procedure and a specific level in a test method, and also in determining the test sequence, when conducting more than one is needed, because it can alter test results and it hence becomes an essential element in test design.

Usefulness Verification for Flexible Stretch Forming Process using finite Element Method (유한요소법을 이용한 가변 스트레치 성형공정의 적합성 검증)

  • Seo, Y.H.;Heo, S.C.;Park, J.W.;Song, W.J.;Ku, T.W;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.241-244
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    • 2009
  • This paper deals with a usefulness verification of stretch forming process using flexible die. The stretch forming method is widely used in aircraft and high-speed train industries for manufacturing of skin structure, which is made of sheet metal. A great number of solid dies are originally used and developed for specific shapes with respect to different curvature radii of the skin structures. Accordingly, flexible stretch forming process is proposed in this study. It replaces the conventional solid dies with a set of height adjustable discrete punches. A usefulness of the flexible die is verified through extensive numerical simulations of the stretch forming process for simply curved sheet plate. The elastic recovery is considered and formability evaluations are conducted through a comparison of symmetry plane configurations.

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Probabilistic vibration and lifetime analysis of regenerated turbomachinery blades

  • Berger, Ricarda;Rogge, Timo;Jansen, Eelco;Rolfes, Raimund
    • Advances in aircraft and spacecraft science
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    • v.3 no.4
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    • pp.503-521
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    • 2016
  • Variances in turbomachinery blades caused by manufacturing, operation or regeneration can result in modified structural behavior. In this work, the scatter of geometrical and material properties of a turbine blade and its influence on structure performance is discussed. In particular, the vibration characteristics and the lifetime of a turbine blade are evaluated. Geometrical variances of the surface of the blades are described using the principal component analysis. The scatter in material properties is considered by 16 varying material parameters. Maximum vibration amplitudes and the number of load cycles the turbine blade can withstand are analyzed by finite element simulations incorporating probabilistic principles. The probabilistic simulations demonstrate that both geometrical and material variances have a significant influence on the scatter of vibration amplitude and lifetime. Dependencies are quantified and correlations between varied input parameters and the structural performance of the blade are detected.

Electromagnetic Wave Characteristics of $\textrm{Al}_2\textrm{O}_3$ Woven-Fabric Composites ($\textrm{Al}_2\textrm{O}_3$ Woven-fabric 복합재료의 전자파특성)

  • ;;Kagawa Yutaka
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.139-142
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    • 2002
  • Recently, GFRP is well known as a structural material for the radome of aircraft. In this paper, we have observed the reflectivity of electromagnetic waves on GFRP reinforced with $\textrm{Al}_2\textrm{O}_3$ woven fabric. The result of the experiment has revealed that the reflectivity of $\textrm{Al}_2\textrm{O}_3$/GFRP composites is remarkably reduced compared with that of GFRP. And it also shows that the electromagnetic wave reflections are greatly influenced by the number of $\textrm{Al}_2\textrm{O}_3$ plies in a specific frequency band. These results are expected to be utilized for the technique of manufacturing a low-reflectivity composite structure.

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Investigation of the Forging Process of Exhaust Valve for Large Diesel Engine (대형 디젤엔진용 배기밸브의 단조공정에 관한 연구)

  • Kim, Dong-Kwon;Kim, Dong-Young;Suk, Jhin-Ik;Ryu, Seog-Hyeon;Kim, Dong-Jin;Kim, Byung-Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.627-632
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    • 2001
  • Nimonic 80A superalloy with high-temperature strength and high corrosion-resistance is used in jet engine for aircraft, gas turbine for power plant and marine diesel engine, etc. To develop the manufacturing process of exhaust valve for large diesel engine using Nimonic 80A, various mechanical tests, such as hot compression, microstructure and hardness test have been performed. This results effectively used to set the reasonable forging conditions while hot forging of Nimonic 80A superalloy. Open die and closed die forging experiments are carried out from ESR ingot and finally get a good shaped exhaust valve product.

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