Browse > Article
http://dx.doi.org/10.12989/aas.2019.6.2.157

Effects of needle punching process and structural parameters on mechanical behavior of flax nonwovens preforms  

Omrani, Fatma (GEMTEX, Ecole nationale superieure des arts et industries textiles)
Soulat, Damien (GEMTEX, Ecole nationale superieure des arts et industries textiles)
Ferreira, Manuela (GEMTEX, Ecole nationale superieure des arts et industries textiles)
Wang, Peng (GEMTEX, Ecole nationale superieure des arts et industries textiles)
Publication Information
Advances in aircraft and spacecraft science / v.6, no.2, 2019 , pp. 157-168 More about this Journal
Abstract
The production of nonwoven fabrics from natural fibers is already expanding at an industrial level for simple curvature semi-structural part in the automotive industry. To develop their use for technical applications, this paper provides an experimental study of the mechanical behavior of flax-fiber nonwoven preforms. A comparison between different sets of carded needle-punched nonwoven has been used to study the influence of manufacturing parameters such as fibers' directions, the area and the needle punching densities. We have found that the anisotropy observed between both directions can be reduced depending on these parameters. Furthermore, this work investigates the possibility to form double curvature parts such as a hemisphere as well as a more complex shape such as a square box which possesses four triple curvature points. We propose a forming process adapted to the features of the nonwoven structure. The purpose is to determine their behavior under high stress during various forming settings. The preforming tests allowed us to observe in real time the manufacturing defects as well as the high deformability potential of flax nonwoven.
Keywords
nonwoven preform; flax nonwoven; forming; fabric; mechanical characterization;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Ouagne, P., Soulat, D., Moothoo, J., Capelle, E. and Gueret, S. (2013), "Complex shape forming of a flax woven fabric: Analysis of the tow buckling and misalignement defect", Compos. Part A, 51, 1-10.   DOI
2 Prodromou, A.G. and Chen, J. (1997), "On the relationship between shear angle and wrinkling of textile composite preforms", Compos. Part A, 28, 491-503.   DOI
3 Russell, S. (2007), Handbook of Nonwovens, 1st Edition, Cambridge, United Kingdom.
4 Shah, D.U. (2014), "Natural fibre composites: Comprehensive Ashby-type materials selection charts", Mater. Des., 62, 21-31.   DOI
5 Thomas, G., Oliver, D., Matthias, H. and Chokri, C. (2013), "Experimental and computational composite textile reinforcement forming: A review", Compos. Part A, 46, 1-10.   DOI
6 Wang, P., Legrand, X., Boisse, P., Hamila, N. and Soulat, D. (2015), "Experimental and numerical analyses of manufacturing process of a composite square box part: Comparison between textile reinforcement forming and surface 3D weaving", Compos. Part B, 78, 26-34.   DOI
7 Wilson, A. (2010), "The formation of dry, wet, spunlaid and other types of nonwovens", Applications of Nonwovens in Technical Textiles, Woodhead Publishing, Cambridge, United Kingdom.
8 EN 29073-1 (1992), Textiles: Test Methods for Nonwovens, Part 1: Determination of Mass per Unit Area, German Institute for Standardisation; Berlin, Germany.
9 Zhang, F., Comas-Cardona, S. and Binetruy, C. (2012), "Statistical modeling of in-plane permeability of nonwoven random fibrous reinforcement", Compos. Sci. Technol., 72, 1368-1379.   DOI
10 Zhu, B., Yu, T.X., Zhang, H. and Tao, X.M. (2011), "Experimental investigation of formability of commingled woven composite preform in stamping operation", Compos. Part B, 46, 1-10.   DOI
11 EN ISO 9073-15 (2008), Textiles: Test Methods for Nonwovens, Part 15: Determination of Air Permeability, German Institute for Standardisation; Berlin, Germany.
12 EN ISO 9073-2 (1997), Textiles: Test Methods for Nonwovens, Part 2: Determination of Thickness, German Institute for Standardisation; Berlin, Germany.
13 Allaoui, S., Hivet, G., Soulat, D., Wendling, A., Ouagne, P. and Chatel, S. (2014), "Experimental preforming of highly double curved shapes with a case corner using an interlock reinforcement", J. Mater. Forming, 7(2), 155-165.   DOI
14 Smith, P.A. (2000), "Technical fabric structures, - Nonwoven fabrics", Handbook of Technical Textiles, Woodhead Publishing, Cambridge, United Kingdom.
15 Soukupova, V., Boguslavsky, L. and Anandjiwala, R.D. (2007), "Studies on the properties of biodegradable wipes made by the hydroentanglement bonding technique", J. Text. Res., 77(5), 301-311.   DOI
16 Thilagavathi, G., Pradeep, E., Kannaian, T. and Sasikala, L. (2010), "Development of natural fiber nonwovens for application as car interiors for noise control", J. Ind. Text., 39(3), 267-277.   DOI
17 Andre, N.G., Ariawan, D. and Mohd Ishak, Z.A. (2017), "Mechanical properties and micromechanical analysis of nonwoven kenaf fibre/epoxy composites produced by resin transfer moulding", J. Compos. Mater., 51(13), 1875-1885.   DOI
18 Bel, S., Hamila, N., Boisse, P. and Dumont, F. (2012), "Finite element model for NCF composite reinforcement preforming: Importance of inter-ply sliding", Compos. Part A, 43(12), 2269-2277.   DOI
19 Boisse, P., Hamila, N., Vidal-Salle, E. and Dumont, F. (2011), "Simulation of wrinkling during textile composite reinforcement forming. Influence of tensile in-plane shear and bending stiffnesses", Compos. Sci. Technol., 71(5), 683-692.   DOI
20 Campbell, F. (2006), Manufacturing Technology for Aerospace Structural Materials, Cambridge, United Kingdom.
21 Long, A.C. (2007), Composites Forming Technologies, CRC Press, New York, NY, U.S.A.
22 Chen, X., Chen, L., Zhang, C., Song, L. and Zhang, D. (2016), "Three-dimensional needle-punching for composites - A review", Compos. Part A, 85, 12-30.   DOI
23 Das, D. and Pourdeyhimi, B. (2014), Composite Nonwoven Materials: Structure, Properties and Applications, Cambridge, United Kingdom.
24 Dufour, C., Wang, P., Boussu, F. and Soulat, D. (2014), "Experimental investigation about stamping behavior of 3D warp interlocks composite preforms", Appl. Compos. Mater., 21(5), 725-738.   DOI
25 EN ISO 9073-3 (1989), Textiles: Test Methods for Nonwovens, Part 3: Determination of Tensile Strength and Elongation, German Institute for Standardisation; Berlin, Germany.
26 Farukh, F., Demirci, E., Sabuncuoglu, B., Acar, M., Pourdeyhimi, B. and Silberschmidt, V.V. (2014), "Mechanical behaviour of nonwovens: Analysis of effect of manufacturing parameters with parametric computational model", Comput. Mater. Sci., 94, 8-16.   DOI
27 Kellie, G. (2016), "Introduction to technical nonwovens", Advances in Technical Nonwovens, Cambridge, United Kingdom.
28 Li, X.K. and Bai, S.L. (2009), "Sheet forming of the multi-layered biaxial weft knitted fabric reinforcement. Part I: On hemispherical surfaces", Composites Part A, 40(6-7), 766-777.   DOI
29 Miao, M. and Shan, M. (2011), "Highly aligned flax/polypropylene nonwoven preforms for thermoplastic composites", Compos. Sci. Technol., 71(15), 1713-1718.   DOI
30 Misnon, M.I., Islam, M.M., Epaarachchi, J.A. and Lau, K.T. (2014), "Potentiality of utilising natural textile materials for engineering composites applications", Mater. Des., 59, 359-368.   DOI