• Title/Summary/Keyword: A high energy ball milling

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Sintering Behavior and Mechanical Property of Mo Nanopowders (Mo 나노분말의 소결거동 및 기계적 특성)

  • Kim, Hai-Gon;Kim, Gil-Su;Oh, Sung-Tag;Suk, Myung-Jin;Kim, Young-Do
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.386-390
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    • 2007
  • The sintering behavior and mechanical property of Mo nanopowder was investigated as a function of various sintering condition. Mo oxide nanopowders were milled using a high energy ball-milling process. After the ball milling for 20h, the crystalline size of $MoO_3$ was about 20 nm. The $MoO_3$ nanopowders were reduced at the temperature of $800^{\circ}C$ without holding time in $H_2$ atmosphere. The sinterability of Mo nanopowder and commercial Mo powder was investigated by dilatometric analysis. Mo nanopowder and commercial Mo powder were sintered at $1200^{\circ}C$ for 1 hand $1500^{\circ}C$ for 3 h, respectively. In both specimens the measured relative density was about 95%. But the measured hardness values were 2.34 GPa for nanopowder and 1.87 GPa for commercial powder. Probably due to finer grain size of the sintered body prepared from Mo nanopowder than that prepared using commercial Mo powder. The mean grain sizes were measured to be about 1.4 mm and 6.2 mm, respectively.

Study on the Magnetic Characteristics of Anisotropic SmCo7-type Alloys Synthesized by High-energy Surfactant-assisted Ball Milling

  • Yu, N.J.;Zhang, P.Y.;Shi, Y.J.;Pan, M.X.;Zhang, S.Y.;Ge, H.L.;Lu, Y.C.
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.340-344
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    • 2014
  • An effective process was employed for synthesizing anisotropic magnetic $SmCo_7$-type alloy flakes with high coercivity, which is highly desirable for many applications. The highest coercivity of 16.3 kOe corresponds to a typical flake thickness of 200 nm for the 3-h ball-milled sample. The anisotropy field was calculated by measuring the parallel and perpendicular directions to the easy magnetization direction of the powders. The anisotropy field decreased with the increase of the ball milling time, thus indicating that the decrease of coercivity was mainly caused by the reduction of the anisotropy field. Microstructure analysis indicated that the morphology, grain size, and anisotropy field of these samples have a great influence on the magnetic properties.

Development of Fe-Mn-based Hybrid Materials Containing Nano-scale Oxides by a Powder Metallurgical Route (분말야금법을 활용한 나노 하이브리드 구조 철-망간계 분말야금재 제조)

  • Jeon, Jonggyu;Kim, Jungjoon;Choi, Hyunjoo
    • Journal of Powder Materials
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    • v.27 no.3
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    • pp.203-209
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    • 2020
  • The automotive industry has focused on the development of metallic materials with high specific strength, which can meet both fuel economy and safety goals. Here, a new class of ultrafine-grained high-Mn steels containing nano-scale oxides is developed using powder metallurgy. First, high-energy mechanical milling is performed to dissolve alloying elements in Fe and reduce the grain size to the nanometer regime. Second, the ball-milled powder is consolidated using spark plasma sintering. During spark plasma sintering, nanoscale manganese oxides are generated in Fe-15Mn steels, while other nanoscale oxides (e.g., aluminum, silicon, titanium) are produced in Fe-15Mn-3Al-3Si and Fe-15Mn-3Ti steels. Finally, the phases and resulting hardness of a variety of high-Mn steels are compared. As a result, the sintered pallets exhibit superior hardness when elements with higher oxygen affinity are added; these elements attract oxygen from Mn and form nanoscale oxides that can greatly improve the strength of high-Mn steels.

Synthesis and Microstructure of Cu/VSZ Composite for High Temperature Electrolysis Cathode (고온수전해 수소극용 Cu/YSZ 복합체의 제조 및 미세구조)

  • Kim, Jong-Min;Jung, Hang-Chul;Kang, An-Soo;Hong, Hyun-Seon
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.3
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    • pp.238-243
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    • 2007
  • The composite powder of Cu and YSZ was synthesized for a high temperature electrolysis cathode by mechanical milling. The average Cu particle size was reduced to 5 micro-meter from 48 micro-meter after the mechanical ball milling. The composite powder showed that Cu particles were uniformly covered with finer YSZ particles. Sub-micron sized pores were uniformly dispersed in the Cu/YSZ composit. Homogeneously-dispersed fine YSZ in the composite is expected to the increase in triple phase boundaries, thereby leading the enhanced performance of cathode.

Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill (교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.39-46
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    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

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The Fabrication and Sinterability of $Al_2O_3/Cu$ Nanocomposite Powder ($Al_2O_3/Cu$ 나노복합분말의 제조 및 소결 특성)

  • 홍대희;오승탁;김지순;김영도;문인형
    • Journal of Powder Materials
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    • v.6 no.4
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    • pp.301-306
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    • 1999
  • Mechanical properties of oxide based materials could be improved by nanocomposite processing. To investigate optimum route for fabrication of nanocomposite enabling mass production, high energy ball milling and Pulse Electric Current Sintering (PECS) were adopted. By high energy ball milling, the $Al_2O_3$-based composite powder with dispersed Cu grains below 20 nm in diameter was successfully synthesized. The PECS method as a new process for powder densification has merits of improved sinterability and short sintering time at lower temperature than conventional sintering process. The relative densities of the $Al_2O_3$-5vol%Cu composites sintered at $1250^{\circ}C$ and $1300^{\circ}C$ with holding temperature of $900^{\circ}C$ were 95.4% and 95.7% respectively. Microstructures revealed that the composite consisted of the homogeneous and very fine grains of $Al_2O_3$ and Cu with diameters less than 40 nm and 20 nm respectively The composite exhibited enhanced toughness compared with monolithic $Al_2O_3$. The influence of the Cu content upon fracture toughness was discussed in terms of microstructural characteristics.

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Preparation and Piezoelectrical Properties of PMN-PZT Ceramics Prepared by High-Energy Ball Milling (고에너지볼밀법을 이용한 PMN-PZT 세라믹스의 제조와 압전특성)

  • Myoung, Seong-Jae;Koo, Bon-Keup
    • Journal of the Korean Ceramic Society
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    • v.42 no.10 s.281
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    • pp.685-690
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    • 2005
  • Pb(Zr,Ti)$O_{3}$Pb($Mn_{1/3}$$Nb_{2/3}$)$O_{3}$ powder was successfully synthesised by high-energy milling method, and the behavior of low­temperature sintering and piezoelectrical properties of Pb(Zr,Ti)$O_{3}$-Pb($Mn_{1/3}$$Nb_{2/3}$)$O_{3}$ ceramics were investigated as a function of mechanical alloying time. In order to confirm whether the Perovskite phase in this composition was formed by mechanical activation technique or not, we performed X-Ray Diffraction pattern analysis (XRD). The microstructure for the sintered samples were characterized using a Scanning Electronic Microscope (SEM). And the piezoelectrical properties ($k_{p}$ and $Q_{m}$) of the sintered samples was measured using HP 4194A impedance analyzer.

Production and Properties of Amorphous TiCuNi Powders by Mechanical Alloying and Spark Plasma Sintering

  • Kim, J.C.;Kang, E.H.;Kwon, Y.S.;Kim, J.S.;Chang, Si-Young
    • Journal of Powder Materials
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    • v.17 no.1
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    • pp.36-43
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    • 2010
  • In present work, amorphous TiCuNi powders were fabricated by mechanical alloying process. Amorphization and crystallization behaviors of the TiCuNi powders during high-energy ball milling and subsequent microstructure changes were studied by X-ray diffraction and transmission electron microscope. TEM samples were prepared by the focused ion beam technique. The morphology of powders prepared with different milling times was observed by field-emission scanning electron microscope and optical microscope. The powders developed a fine, layered, homogeneous structure with milling times. The crystallization behavior showed that glass transition, $T_g$, onset crystallization, $T_x$, and super cooled liquid range ${\Delta}T=T_x-T_g$ were 628, 755 and 127K, respectively. The as-prepared amorphous TiCuNi powders were consolidated by spark plasma sintering process. Full densified TiCuNi samples were successfully produced by the spark plasma sintering process. Crystallization of the MA powders happened during sintering at 733K.

Production of Fe Amorphous Powders by Gas-atomization Process and Subsequent Spark Plasma Sintering of Fe Amorphous-ductile Cu Composite Powders Produced by Ball-milling Process (I) - I. Gas Atomization and Production of Composite Powders - (가스분무법에 의한 Fe계 비정질 분말의 제조와 볼밀링공정에 의한 연질 Cu 분말과의 복합화 및 SPS 거동 (I) - I. 가스분무 및 복합화 -)

  • Ryu, Ho-Jin;Lim, Jae-Hyun;Kim, Ji-Soon;Kim, Jin-Chun;Kim, H.J.
    • Journal of Powder Materials
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    • v.16 no.5
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    • pp.316-325
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    • 2009
  • Fe based (Fe$_{68.2}$C$_{5.9}$Si$_{3.5}$B$_{6.7}$P$_{9.6}$Cr$_{2.1}$Mo$_{2.0}$Al$_{2.0}$) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The experiment results show that the as-prepared Fe amorphous powders less than 90 $\mu$m in size has a fully amorphous phase and its weight fraction was about 73.7%. The as-atomized amorphous Fe powders had a complete spherical shape with very clean surface. Differential scanning calorimetric results of the as-atomized Fe powders less than 90 $\mu$m showed that the glass transition, T$_g$, onset crystallization, T$_x$, and super-cooled liquid range $\Delta$T=T$_x$-T$_g$ were 512, 548 and 36$^{\circ}C$, respectively. Fe amorphous powders were mixed and deformed well with 10 wt.% Cu by using AGO-2 high energy ball mill under 500 rpm.

Mechanical Properties of Bulk Amorphous Ti50Cu20Ni20Al10 Fabricated by High-energy Ball Milling and Spark-plasma Sintering

  • Nguyen, H.V.;Kim, J.C.;Kim, J.S.;Kwon, Y.J.;Kwon, Y.S.
    • Journal of Powder Materials
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    • v.16 no.5
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    • pp.358-362
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    • 2009
  • Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ quaternary amorphous alloy was prepared by high-energy ball milling process. A complete amorphization was confirmed for the composition of Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ after milling for 30hrs. Differential scanning calorimetry showed a large super-cooled liquid region ($\Delta$T$_x$ = T$_x$ T$_g$, T$_g$ and T$_x$: glass transition and crystallization onset temperatures, respectively) of 80 K. Prepared amorphous powders of Ti$_{50}$Cu$_{20}$Ni$_{20}$Al$_{10}$ were consolidated by spark-plasma sintering. Densification behavior and microstructure changes were investigated. Samples sintered at higher temperature of 713 K had a nearly full density. With increasing the sintering temperature, the compressive strength increased to fracture strength of 756 MPa in the case of sintering at 733 K, which showed a 'transparticle' fracture. The samples sintered at above 693 K showed the elongation maximum above 2%.