• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.166-171
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• 2015

In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.172-176
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• 2015

In this research, a tool was developed to automate one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle. Based on object-oriented programing, this tool employs the objects of a CAD system to construct a geometric model and then to convert it into the FE model of 1D beams at the workbenches of the CAD system with minimum data to define the spindle such as bearing positions and cross-sections of the shaft. Graphic user interfaces were developed for users to interact with the tool. This tool is helpful in identifying a near optimal design of the spindle with the automation of the FEA process with numerous design changes in minimum time and efforts. It is also expected to allow even design engineers to perform the FEA in search of an optimal design of the machine tool spindle.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.19 no.2
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• pp.75-83
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• 2023

For three-dimensional finite element welding residual stress simulation, several methods are available. Two widely used methods are the moving heat source model using heat flux and the temperature boundary condition model using the temperature profile of the welded beads. However, each model has pros and cons in terms of calculation times and difficulties in determining welding parameters. In this paper, a new method using the moving temperature profile model is proposed to perform efficiently 3-D FE welding residual stress analysis for large structures. Comparison with existing experimental residual stress measurement data of two-pass welding pipe and SNL(Sandia National Laboratories) mock-up canister shows the accuracy and efficiency of the proposed method.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.872-873
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• 2007

This paper proposes a calculating method of resistance and inductance of end ring of squirrel cage induction motor for 2D finite element analysis. The squirrel cage of induction motor consists of bars and end rings. The resistance and inductance of end ring have an effect on the result of the finite element calaculation. If the end ring were excluded from the analysis, the good result could not be obtained. Therefore, we first simulate an axisymmetric magnetodynamic analysis for the end ring, and then calculate the interbar resistance and the end ring inductance. The calculated values are put into the external circuit of 2D finite element model of the induction motor. The proposed method is verified by comparing the numerical results with the experimental ones.

• Journal of the Korea Society for Simulation
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• v.11 no.3
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• pp.13-22
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• 2002

This paper describes an automated evaluation of electrostatic field for micro motors whose sizes range 10 to 103um. Electric field modeling in micro motors has been generally restricted to in-plane two-dimensional finite element analysis (FEA). In this paper, the actual three-dimensional geometry of the micro motor is considered. An automatic FE mesh generation technique, which is based on the fuzzy knowledge processing and computational geometry techniques, is incorporated in the system, together with one of commercial FE analysis codes and one of commercial solid modelers. The system allows a geometry model of concern to be automatically converted to different FE models, depending on physical phenomena to be analyzed, electrostatic analysis and stress analysis and so on. The FE models are then exported to the FE analysis code, and then analyses are peformed. Then, analytical analysis and FE analysis about the torque generated by electrostatic micro motor are performed. The starting torque is proportional to $V^2$, the calculated starting torque from the two-dimensional analytical solutions are three times larger than those from the three-dimensional FE solutions.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1993.04a
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• pp.117-124
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• 1993

The Neumann Expansion method has been used for evaluating the response variability of three dimensional truss structure resulting from the spatial variability of material properties with the aid of the finite element method, and in conjunction with the direct Monte Carlo simulation methods. The spatial variabilites are modeled as three-dimensional stochastic field. Yamazaki 〔1〕 has extended the Neumann Expansion method to the plane-strain problem to obtain the response variability of 2 dimensional stochastic systems. This paper presents the extension of the Neumann Expansion method to 3 dimensional stochastic systems. The results by the NEM are compared with those by the deterministic finite element analysis and by the direct Monte Carlo simulation method

• Journal of the Korean Society of Safety
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• v.21 no.2 s.74
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• pp.143-149
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• 2006

This paper deals with the space-time finite element analysis of two-dimensional vibration problem with a single variable. The method of space-time finite elements enables the simpler solution than the usual finite element analysis with discretization in space only. We present a discretization technique in which finite element approximations are used in time and space simultaneously for a relatively large time period. The weighted residual process is used to formulate a finite element method for a space-time domain. A stability problem is described and some investigations for chosen type of rectangular space-time finite elements are carried out. Instability is caused by a too large time step of successive time steps in the traditional time-dependent problems. It has been shown that the numerical stability of time-stepping on the larger time steps is quite good. The unstructured space-time finite element not only overcomes the shortcomings of the stability in the traditional numerical methods, but it is also endowed with the features of an effective computational technique. Some numerical examples have been presented to illustrate the efficiency of the described method.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.1
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• pp.88-99
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• 1996

The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modeling of material requiring large computataion time. In the present work, a basic formulation for rigid-plastic explicit finite element analysis of plain strain sheet metal forming problems has been proposed. The effect of some basic parameters involved in the dynamic analysis has been studied in detail. Thus, the effective ranges of parameters have been proposed for numerical simultion by the rigid-plastic explicit finite element method. A direct trial-and-error method is introduced to treat contact and friction. In computation, sheet material is assumed to possess normal anisotropy and rigid-plastic workhardening characteristics. In order to show the validity and effectiveness of the proposed explicit scheme, computations are carried out for cylindrical punch stretching and the computational results are compared with those by the implicit scheme as well as with a commercial code. The proposed rigid-plastic exlicit finite element method can be used as a robust and efficient computational method for analysis of sheet metal forming.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1997.10a
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• pp.80-86
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• 1997

Recently, the box-girder bridge became quite popular because of the effectiveness of the box section against torsional deformation, and the finite element method has been one of the powerful and versatile method for obtaining the solution of box-girder bridge. The finite element method is used to solve a box girder which is built up with flat plates such as flanges, webs and diaphragm, and box girder is idealized by 8-nodes 2-dimensional isoparmetric finite element. To investigate the stress of diaphragm, substructure analysis is performed with two Parameters which are the location of support and slope of web.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.5
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• pp.1166-1180
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• 1990

The study is concerned with the two-dimensional thermo-viscoplastic finite element analysis for radial forging as an incremental forging process. The deformation and temperature distribution of the workpiece during radial forging are studied. The analysis of deformation and the analysis of heat transfer are carried out for simple upsetting of cylinder by decoupling the above two analyses. A method of treatment for heat transfer through the contact region between the die and the workpiece is suggested, in which remeshing of the die elements is not necessary. Radial forging of a mild steel cylinder at the elevated temperature is subjected to the decoupled finite element analysis as well as to the experiment. The computed results in deformation, load and temperature distribution are found to be in good agreement with the experimental observations. As an example of viscoplastic decoupled analysis of hot radial forging, forging of a square section into a circular section is treated. The stresses, strains, strain rates and temperature distribution are computed by superposing material properties as the workpiece is rotated and forged incrementally. It was been thus shown that proposed method of analysis can be effectively applied to the hot radial forging processes.