• 한국재료학회지
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• 제29권6호
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• pp.392-397
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• 2019

A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

• 한국재료학회지
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• 제29권1호
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• pp.43-51
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• 2019

Nacre of abalone shell features a "brick-and-mortar" microstructure, in which micro-plates of calcium carbonate are bonded by nanometers-thick layers of chitin and proteins. Due to the microstructure and its unique toughening mechanisms, nacre possesses an excellent combination of specific strength, stiffness and toughness. This study deals with the possibility of using nacre fragments obtained from abalone shell for making a bulletproof armor system. A composite plate laminated with abalone shell fragments is made and compression and bend tests are carried out. In addition, a bulletproof test is performed with hybrid armor systems which are composed of an alumina plate, a composite plate, and aramid woven fabric to verify the ballistic performance of nacre. The compressive strength of the composite plate is around 258.3 MPa. The bend strength and modulus of the composite plate decrease according to the plate thickness and are about 149.2 MPa and 50.3 GPa, respectively, for a 4.85 mm thick plate. The hybrid armor system with a planar density of $45.2kg/m^2$, which is composed of an 8 mm thick alumina plate, a 2.4 mm thick composite plate, and 18 layers of aramid woven fabric, satisfy the NIJ Standard 0101.06 : 2008 Armor Type IV. These results show that a composite plate laminated with abalone shell fragments can be used for a bulletproof armor system as an interlayer between ceramic and fabric to decrease the armor system's weight.

• 보존과학회지
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• 제36권6호
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• pp.483-493
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• 2020

X-선을 이용한 비파괴 조사와, 현미경 조사를 통해 고려 나전국화넝쿨무늬합(고려나전합)의 구조와 제작기법을 확인하고, 보존상태를 파악하였다. 조사결과, 고려 나전국화넝쿨무늬합은 침엽수재를 바탕재료로 사용하였으며, 목재 위에는 직물을 바른 뒤에 옻칠을 한 것으로 확인되었다. 합의 구조는 판재를 반화형으로 가공한 뒤에 측면에 목재를 덧붙여서 제작하였고, 측벽으로 사용한 부재는 일정한 간격으로 칼집을 내어서 곡선형으로 가공하기 용이하게 만든 것으로 확인되었다. 나전의 가공은 주름질을 사용하였으며, 대모장식에는 복채기법이 사용되었다. 금속선은 단선과 착선이 사용되었다.

• 대한금속재료학회지
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• 제46권4호
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• pp.189-198
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• 2008

The changes in microstructure and mechanical properties of AZ31 alloy subjected hot-rolling process were investigated. The AZ31 plates fabricated by horizontal continuous casting process were prepared and have hot-rolled from 30 mm to 1 mm in thickness under different processing conditions. At the rolling temperature of $400^{\circ}C$, little surface and side crack was observed up to 20% reduction rate. As total reduction and reduction rate increase to more than 75% and 20% pass, respectively, Grains were more uniformly refined through overall thickness, and particularly lots of shear bands were appeared to be inclined at less than $20^{\circ}C$ along the rolling direction. Average grain size of less than $5{\mu}m$ and tensile properties of YS ${\geq}$ 250 MPa, UTS ${\geq}$ 300 MPa and El. ${\geq}$ 13% were acquired for hot-rolled AZ31 sheets without post-heat treatment. Maximum intensity of (0002) pole figure was decreased with an increase in reduction rate, indicating the improvement of texture by means of high reduction rate.

• Design & Manufacturing
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• 제14권4호
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• pp.65-70
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• 2020

Partial reinforcement of sheet metal parts with CFRP patch is a technology that can realize ultra-lightweight body parts while overcoming the high material cost of carbon fiber. Performing these patchworks with highly productive press equipment solves another issue of CFRP: high process costs. The A-pillar is the main body part and has an undercut shape for fastening with other parts such as roof panels and doors. Therefore, it is difficult to bond CFRP patches to the A-pillar with a general press forming tool. In this paper, a flexible system that applies uniform pressure to complex shapes using ceramic particles and silicone rubber is proposed. By benchmarking various A-pillars, a reference model with an undercut shape was designed, and the system was configured to realize a uniform pressure distribution in the model. The ceramic spherical particles failed to realize the uniform distribution of high pressure due to their high hardness and point contact characteristics, which caused damage to the CFRP patch. Compression equipment made of silicone rubber was able to achieve the required pressure level for curing the epoxy. Non-adhesion defects between the metal and the CFRP patch were confirmed in the area where the bending deformation occurred. This defect could be eliminated by optimizing the process conditions suitable for the newly developed flexible system.

• 열처리공학회지
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• 제34권2호
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• pp.66-74
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• 2021

Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

• 박물관보존과학
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• 제25권
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• pp.27-34
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• 2021

국립중앙박물관 고려나전향상(高麗螺鈿香箱)은 당대의 제작기법과 미학적 표현을 종합적으로 보여주는 대표 문화재이다. 본 연구에서는 원형복원에 필요한 백골 제작에 사용된 수종 및 목공기술과 나전의 해부학적 특징을 조사하였다. 조사 결과 고려나전향상은 삼나무로 만들었으며 이는 일본과 교역관계를 짐작할 수 있으며 뚜껑 하단에 있는 띠 부분 부착하기 위하여 모서리 부분에 "주름꺾기법"을 사용한 것과 상판과 측판의 결합을 위하여 나무못을 사용한 것은 얇은 판재를 효율적으로 사용하기 위한 것으로 판단된다. 그리고 사용된 나전의 해부학적 특징을 조사한 결과 얇은 판상의 적층구조가 확인되었다. 이러한 특징은 일부 패각류에서 관찰되며 정확한 패각의 식별을 위한 연구가 필요하다.

• 소성∙가공
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• 제31권4호
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• pp.214-228
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• 2022

The yield criterion, or called yield function, plays an important role in the study of plastic working of a sheet because it governs the plastic deformation properties of the sheet during plastic forming process. In this paper, we propose a novel anisotropic yield function useful for describing the plastic behavior of various anisotropic sheets. The proposed yield function includes the anisotropic version of the second stress invariant J₂ and the third stress invariant J₃. The anisotropic yield function newly proposed in this study is as follows. F(J₂)+ αG(J₃)+ βH (J₂ × J₃) = k^m The proposed yield function well explains the anisotropic plastic behavior of various sheets by introducing the parameters α and β, and also exhibits both symmetrical and asymmetrical yield surfaces. The parameters included in the proposed model are determined through an optimization algorithm from uniaxial and biaxial experimental data under proportional loading path. In this study, the validity of the proposed anisotropic yield function was verified by comparing the yield surface shape, normalized uniaxial yield stress value, and Lankford's anisotropic coefficient R-value derived with the experimental results. Application for the proposed anisotropic yield function to aluminum sheet shows symmetrical yielding behavior and to pure titanium sheet shows asymmetric yielding behavior, it was shown that the yield curve and yield behavior of various types of sheet materials can be predicted reasonably by using the proposed new yield anisotropic function.

• 한국건축시공학회지
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• 제22권5호
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• pp.451-462
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• 2022

이 연구의 목적은 다양한 접합상세를 갖는 프리캐스트 콘크리트(precast concrete, 이하 PC) 전단벽에 대한 BIM 모델링 절차를 정립하는 것이다. 그 결과 스케치업(SketchUp)의 프로그램과 컴포넌트 기능과 IFC(Industry foundation classes)파일 형식을 이용하여 BIM 프로그램에서 사용가능한 PC 전단벽 패밀리 라이브래리를 구축 할 수 있었다. 스플라이스 슬리브, 볼트 또는 용접접합공법을 이용한 PC 전단벽은 BIM 프로그램으로부터 배근된 철근들의 간섭여부와 콘크리트, 철근 및 철재 재료들의 물량을 정확히 평가할 수 있었다. 평가 결과 용접접합 공법을 이용한 PC 전단벽은 판재, 볼트 및 너트를 사용하였음에도 스플라이스 슬리브로 연결된 PC 전단벽에서 사용된 재료들의 전체물량, 경제성 및 환경영향성이 비슷한 수준에 있었다. 결과적으로 볼트 또는 용접접합 공법은 PC 전단벽에서 적용가능성이 높은 공법이며, 특히 시공성까지 고려한다면 스플라이스 슬리브 공법보다도 더 유용한 연결공법이 될 것으로 판단된다.

• 열처리공학회지
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• 제34권3호
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• pp.122-129
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• 2021

This study focuses on the microstructural development of 99% magnesium alloy sheet manufactured using twin roll casting (TRC) process. Herein, a plate with a thickness of 5 mm was manufactured using the TRC process, homogenization heat treatment was performed at 400℃ for 2-32 h, and finally, the change in microstructure was evaluated via optical microscopy and textural analysis. The results suggest that the plate manufactured using the TRC process was not destroyed and was successfully rolled into a plate. Microscopic observation suggested that the dendritic cast structure was arranged along the rolling direction. And the central layer of the rolled plate, where was present in a liquid state at the beginning of rolling, solidified later during the TRC process to form central segregation. The initial cast structure and inhomogeneous structure of the plate were recrystallized by homogenization heat treatment for only 2 h, and it was confirmed that the segregated part of the central layer became homogeneous and recrystallization occurred. Grain growth occurred as the heat treatment time increased, and secondary recrystallization occurred, wherein only some grains were grown. The textural analysis, which was conducted via X-ray diffraction, confirmed that the relatively weak basal plane texture developed using the TRC process was formed into a random texture after heat treatment.