• 한국재료학회지
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• 제16권10호
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• pp.633-638
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• 2006

Silica powders with spherical shape and narrow size distribution were prepared by large-scale ultrasonic spray pyrolysis applying the droplet classification apparatus. On the other hand, silica powders prepared by large-scale ultrasonic spray pyrolysis without droplet classification apparatus had broad size distribution. Droplet classification apparatus used in this paper applied the principles of cyclone and dispersion plate with small holes. The droplets formed from the ultrasonic spray generator applying the droplet classification apparatus had narrow size distribution. The droplets with fine and large sizes were eliminated by droplet classification apparatus. The optimum flow rate of the carrier gas and diameter of the hole of the dispersion plate were studied to reduce the size distribution of the silica powders prepared by large-scale ultrasonic spray pyrolysis. The size distribution of the silica powders prepared by large-scale ultrasonic spray pyrolysis at the optimum preparation conditions was 0.76.

• 한국초전도ㆍ저온공학회논문지
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• 제10권1호
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• pp.19-23
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• 2008

Spherical $MgB_2$ powders was synthesized with the ultrasonic spray pyrolysis(USP) process using aqueous solutions of boron and magnesium ion. The properties of synthesized $MgB_2$ powder were characterized by XRD, SEM and EDS. A small amount of MgO was detected as the secondary phase out of the synthesized powder and the ratios of $MgB_2$ to MgO increased with increasing furnace temperature. The particle size and morphology of $MgB_2$ powder were investigated with varying molar concentration of the boron and magnesium solution and furnace temperature between $600^{\circ}C$ and $1000^{\circ}C$ in $Ar/H_2$. The average particle size of $MgB_2$ showed narrow distribution ranging from 300nm to 400nm. The morphology of particles exhibited mostly spherical shapes and uniform distribution.

• 한국진공학회지
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• 제22권3호
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• pp.138-143
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• 2013

최근 산화아연 나노입자의 물리-화학적 특성을 이용하여 다양한 분야에 응용하는 연구가 많이 진행되고 있다. 본 연구에서는 산화아연 나노입자의 산화-환원 반응을 이용하여 광촉매의 응용 연구를 진행하였다. 이러한 산화아연 광촉매는 산화티타늄 광촉매에 비하여 물 용매에서의 $Zn(OH)_2$를 형성하여 광촉매 활성을 감소시키는 단점을 가지고 있다. 따라서 본 연구에서는 분무 열분해 방법을 이용하여 산화아연 나노입자를 합성하고 이렇게 합성된 산화아연 나노입자의 물에 대한 안정성 연구를 진행하였다. 그 결과 1일 동안 물 용매 처리를 한 산화아연 나노입자의 표면에 molecular $H_2O$의 증가로 인하여 광촉매 효율이 증가하는 결과를 나타내었으며 본 연구에서 합성된 산화아연 나노입자가 물 용매에서 안정하다는 결과를 도출하였다.

• 한국진공학회지
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• 제20권1호
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• pp.70-76
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• 2011

전자 방출원 및 디스플레이 응용분야에서 우수한 가능성을 보이고 있는 이중벽 탄소나노튜브를 Tetrahydrofuran (THF) 열분해 방법으로 대량 합성하였다. 합성된 이중벽 탄소나노튜브는 불순물로 비정질 탄소와 금속촉매를 포함하고 있어, 이를 제거하기 위해 열처리와 과산화수소, 질산, 염산을 이용한 산 처리를 하였다. 정제된 이중벽 탄소나노튜브를 계면 활성제인 Sodium dodecylbenzenesulfonate (SDBS)를 사용하여 잉크를 제작하였고, 잉크를 스프레이 방법으로 Indium Tin Oxide (ITO)기판에 분무하여 전계방출을 위한 에미터를 제작하였다. 본 연구에서는 염산 처리 시간에 따른 이중벽 탄소나노튜브의 특성을 X-ray diffraction, Thermal Gravity Analysis (TGA) 측정을 통해 평가하였고, 염산 처리 시간이 증가할수록 전계방출 특성이 향상되는 것을 FE-current 측정으로 확인하였다.

• 한국분말재료학회지
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• 제27권2호
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• pp.146-153
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• 2020

The co-doping effect of aliovalent metal ions such as Mg²⁺, Ca²⁺, Sr²⁺, Ba²⁺, and Zn²⁺ on the photoluminescence of the Y₂O₃:Eu³⁺ red phosphor, prepared by spray pyrolysis, is analyzed. Mg²⁺ metal doping is found to be helpful for enhancing the luminescence of Y₂O₃:Eu³⁺. When comparing the luminescence intensity at the optimum doping level of each Mg²⁺ ion, the emission enhancement shows the order of Zn²⁺ ≈ Ba²⁺ > Ca²⁺ > Sr³⁺ > Mg²⁺. The highest emission occurs when doping approximately 1.3% Zn²⁺, which is approximately 127% of the luminescence intensity of pure Y₂O₃:Eu³⁺. The highest emission was about 127% of the luminescence intensity of pure Y₂O₃:Eu³⁺ when doping about 1.3% Zn²⁺. It is determined that the reason (Y, M)₂O₃:Eu³⁺ has improved luminescence compared to that of Y₂O₃:Eu³⁺ is because the crystallinity of the matrix is improved and the non-luminous defects are reduced, even though local lattice strain is formed by the doping of aliovalent metal. Further improvement of the luminescence is achieved while reducing the particle size by using Li₂CO₃ as a flux with organic additives.

• 한국재료학회지
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• 제26권10호
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• pp.570-576
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• 2016

Using the ultrasonic pyrolysis method, spherical $SiO_2$ powders were synthesized from aqueous $SiO_2$ sol as a starting material. The effects of pyrolysis conditions such as reaction temperature, $SiO_2$ sol concentration, and physical properties of precursor were investigated for the morphologies of the resulting $SiO_2$ powders. The particle size, shape, and crystallite size of the synthesized $SiO_2$ powders were demonstrated according to the pyrolysis conditions. Generally, the synthesized $SiO_2$ particles were amorphous phase and showed spherical morphology with a smooth surface. It was revealed that increased crystallite size and decreased spherical $SiO_2$ particle size were obtained with increases of the pyrolysis reaction temperature. Also, quantity of spherical $SiO_2$ particles decreased with the decrease in the concentration and surface tension of the precursor.

• 한국해양공학회지
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• 제24권6호
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• pp.86-91
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• 2010

Superconductor material $Bi_2Sr_2Ca_2Cu_3O_x$(Bi-2223) powders were synthesized by ultrasonic spray pyrolysis method. It is clear that Bi-2223 phase more than Bi-2212 phase was acquired at sufficient synthesized time. Best condition for Bi-2223 phase was synthesizing temperature at $860^{\circ}C$. We also investigated the effects for concentrations and viscosities of starting liquid precursor as well as temperature distribution of reacting furnace. The size of synthesized powder was decreased by decreasing the concentration of starting liquid precursor. Modified reacting furnace with four different temperature heating zones gave us successful results for desirable nano-powder including $Bi_2Sr_2Ca_2Cu_3O_x$ phase. Citric acid addition to starting liquid precursor showed increasing of the size for synthesized powder. Bi-2223 single phase was acquired from Bi2223 and Bi-2212 mixed phases through heat treatment in box furnace at 24 hours.

• 한국생산제조학회지
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• 제24권4호
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• pp.469-474
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• 2015

In ultrasonic spray pyrolysis deposition, a precursor solution is evaporated by an ultrasonic atomizer, then gas-carried into a furnace where the solute is separated from the water vapor. After condensation, polymerization, and nucleation, the solute oxide forms a thin film. To improve the deposition efficiency, the ultrasonic atomizer was studied to optimize the evaporated gas flow. The vat cover was redesigned, using three versions with different inlet factors being tested through a computational fluid dynamic analysis as well as a water evaporation experiment. The atomization rate with a hemispherical cover with a $30^{\circ}$ inlet was found to be 2.4 times higher than that with the original. This improvement was verified with fluorine-doped tin oxide spray pyrolysis deposition. The film obtained with the modified vat cover was 2.4 times thicker than that obtained with the original vat cover.

• 센서학회지
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• 제6권2호
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• pp.155-162
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• 1997

zinc acetate를 포함하는 용액으로부터 r-plane 사파이어 기판 위에 ZnO 막(膜)을 증착하였다. 초음파(超音波) 발생기(發生器)로 용액을 진동시켜 증기입자를 만든 후 이것을 고온 반응로(反應盧) 내에서 열분해(熱分解) 시켜 막(膜)을 증착하였다. 제조된 막(膜)의 결정성, 표면형태 및 조성을 XRD, SEM 및 AES로 각각 분석하였다. 기판온도가 막(膜)의 특성에 미치는 영향에 대해 조사하였다. 기판온도 $300^{\circ}C$에서 (110) 방향으로 강하게 성장된 막(膜)을 얻을 수 있었다. 구리의 첨가(添加)와 습식산화(濕式酸化)에 의해 막(膜)의 저항율을 $3{\times}10^{6}{\Omega}{\cdot}cm$이상으로 높일 수 있었다.

• 한국분말재료학회지
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• 제17권4호
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• pp.263-269
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• 2010

Hexagonal barium ferrite ($BaFe_{12}O_{19}$) nano-particles have been successfully fabricated by spraypylorysis process. $BaFe_{12}O_{19}$ precursor solutions were synthesized by self-assembly method. Diethyleneamine (DEA) surfactant was used to fabricate the micelle structure of Ba-DEA complex under various DEA concentrations. $BaFe_{12}O_{19}$ powders were synthesized with addition of Fe ions to Ba-DEA complex and then fabricated $BaFe_{12}O_{19}$ powders by spray-pyrolysis process at the temperature range of $800{\sim}1000^{\circ}C$. The molar ratio of Ba/DEA and heat-treatment temperatures significantly affected the magnetic properties and morphology of $BaFe_{12}O_{19}$ powders. $BaFe_{12}O_{19}$ powders synthesized with Ba/DEA molar ratio of 1 and heat-treated at $900^{\circ}C$ showed the coercive forces (iHc) of 4.2 kOe with average crystal size of about 100 nm.