• Title/Summary/Keyword: 부식률

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Corrosion Measurement Method Using Thermographical Information (열화상 정보를 이용한 부식률 예측기법)

  • Yun, Ju-Young;Chung, Lan;Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.142-147
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    • 2007
  • In order to measure corrosion level of steel reinforcement rebar which is inside reinforced concrete structure, infrared thermographic technique was employed. Experimental test parameters were four different ambient temperatures and various levels of corrosion states (0, 1, 3, 5, 7 and 10% of weight loss). After analysis of temperature distributions of concrete surface, the amount of heat flux from the concrete surface is directly proportional to the corrosion level which is inside of concrete.

Evaluation of Bond Strength of Deformed Bars in Pull-out Specimens Depending on Stirrups Spacing, Rebar diameter and Corrosion Rate (스터럽간격, 철근직경 및 부식률에 따른 인발 실험체의 부착강도 평가)

  • Seong-Woo Ji;Hoseong Jeong;Cha-Young Yoon;Jae-Yeon Lee;Kang Su Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.3
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    • pp.47-57
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    • 2023
  • In this study, pull-out tests were performed to investigate the effects of stirrup spacing, rebar diameter, and corrosion rate on bond strength of deformed bars in reinforced concrete. Twelve pull-out specimens with different stirrup spacing, rebar diameter, and corrosion rate were prepared following the RILEM RC6 guidelines. The test results showed that the bond strength of specimens with stirrups increased when the corrosion rate was less than 3%, whereas it decreased when the corrosion rate was more than 3%. On the other hand, the bond strength of specimens without stirrups decreased as the corrosion rate increased. The effect of rebar diameter was less significant compared to those of stirrup spacing and corrosion rate. A bond strength model for pull-out specimens was proposed considering stirrup ratio and corrosion rate, and the model showed the lowest error among the previous models.

An Experimental Study on the Deflection Estimation of RC Flexural Member by Corrosion of Reinforcement (철근 부식에 따른 철근콘크리트 휨 부재의 처짐 산정에 대한 실험적 연구)

  • Kim, Jee-Sang;Moon, Hyeong-Gab
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.143-151
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    • 2021
  • Flexural test of reinforced concrete beam with corroded reinforcement were performed to measure the deflection, curvature and cracking moment for various bar diameter and amounts of corrosion. The amounts of corrosion are varied from 0% to 10% by weight and the bar diameters are chosen as 10mm, 13mm, and 19mm. The changes in reinforcement diameter do not affect the flexural behaviors significantly according to this experiment. If the amounts of corrosion is greater than 2%, the deflection and curvature of the beam increased and the cracking moment decreased. It means that the lower amounts of corrosion does not result structural damage in flexural member significantly as in direct tensile test. A modification factor considering an effect of amounts of corrosion is proposed based on the experiment, which can be used to determine the deflection of reinforced concrete beam with corroded reinforcement.

Corrosion Level Measurement Technique for RC Reinforcement Using Non-Destructive Test Methods (비파괴기법을 이용한 철근 콘크리트 벽체 철근의 부식률 예측기법)

  • Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.24-31
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    • 2011
  • In order to measure corrosion level of reinforcement rebar in RC structures, non-destructive test methods which are concrete surface current density method and infrared thermographic technique were employed to measure corrosion levels. Experimental test parameters were various levels of corrosion states(0, 1, 3, 5, 7% of weight loss) and concrete cover depth(30 mm, 40 mm) and two different reinforcing rebar arrangements. The larger amount of concrete surface current density, the higher corrosion level in reinforcement rebar. The laboratory conditions which are ambient temperature and humidity have negligible effect on the infrared thermographical data. After analysis of current density and temperature distribution from concrete surface, corrosion level of reinforcement rebar embedded in concrete can be measured qualitatively based on the amount of electric current and heat flux.

Evaluation of Steel Corrosion and Flexural Strength Coated with Cementitious Repair Material (시멘트계 보수재료로 코팅된 강재의 부식 및 휨강성 평가)

  • Yoon, Yong-Sik;Kim, Tae-Sang;Kim, Ho-Ryong;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.243-249
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    • 2016
  • The present work is for an evaluation of resistance to corrosion in steel coated with cementitious repair material, so that 3 cases of steel plate(Normal, Welding, Welding & coating case) are subjected to ICM(Impressed Current Method) for acceleration of corrosion for 7days. Tested and estimated corrosion ratio through Faraday's Law are compared, and the related flexural strength are evaluated. In Normal and Welding cases, similar level of corrosion ratio(70%) is evaluated, however only 17% level of corrosion ratio is evaluated in the Welding & coating case, which indicates that cementitious repair material is effective to anti-corrosion due to a block of chloride penetration. The flexural test results are consistent with those in accelerated corrosion test, which shows a significant flexural strength in Welding & coating case by 3.4times greater than the others. The cementitious material repair coating is evaluated to be effective to anti-corrosion in welding of steel plate.

An Evaluation Technique of Surface Roughness of Corroded Reinforcing Bar-in-Coils (코일철근의 표면 거칠기 물리량 평가 기술)

  • Roh, Young-Sook;Cho, Kang Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.6551-6557
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    • 2015
  • This paper discusses the surface roughness of corroded reinforcement rebar-in-coil focusing on the quantitative measurement technique using 3D scanner. Reinforcement rebar-in-coil was stacked in site for 0 day, 3 days, 7 days, 14 days and 21 days. And rebar-in-coil was corroded 0.04%, 0.3367%, 0.6157%, 0.7898%, and 1.1965% respectively. Using 3-dimensional scanner, each surface profile of reinforcement rebar-in-coil was established, and surface roughness was measured. Through the tests and analyses of corroded rebar-in-coil, the increase of fractal dimension for each rebar-in-coil was measured as 0.0216, 0.0235, 0.028, 0.0319, and 0.0455 for different stacked periods. Therefore, surface assessment technique using fractal dimension showed similar results with the actual corrosion rate.

The Assessments of Integrity of SA516 Gr.70 Material for the 60 days Exposure in over 40% Relative Humidity Environments (상대습도 40%이상 환경에서 SA516 Gr.70 재료의 장기간 노출에 따른 건전성 평가)

  • Gwon, Hyeok-Cheol;Lee, Du-Ho;Seong, Gi-Bang
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.193-194
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    • 2014
  • 원전은 고온기능시험 이후 2차계통 내부를 상대습도 40%이하로 관리하여 계통 재질 부식을 최소화하고 있다. 일반적으로 발전소에서는 운전 정지 후 상대습도 40%이하로 낮추는데 15일정도 소요되지만, 발전소 계통 중 일부 곡관부위는 약 60일정도 소요된다. 본 연구는 일부 계통 재료가 상대습도 제한치(<40%) 이상의 환경에서 장기간(최대 60일) 노출시 재료 건전성에 미치는 영향 평가이다. 평가를 위해 시편의 실험 전, 후 무게변화를 이용한 부식률 측정과 표면분석을 위해 광학현미경을 이용하였다. 사용 시편의 재료는 SA516 Gr.70이며 표면상태를 인위적으로 산화피막을 생성 시킨 것(2개)과 산화피막이 없는 것(6개)으로 2종류로 제작하였다. 총 시험기간은 60일이고 시험기간 중 산화피막이 없는 시편은 7일, 21일, 60일에 시편을 2개씩 꺼내어 무게를 측정하여 부식률을 계산하였다. 실험결과, 산화피막이 없는 시편은 노출되는 시간에 따라 부식률이 각각 0.35(7일), 0.21(21일), 0.67(60일) mpy이었고 산화피막이 있는 시편은 0.06(60일) mpy였다. 산화표면 분석결과, 산화피막이 없는 시편은 노출되는 시간에 관계없이 물방울이 맺힌 부분에 pitting을 확인하였다. 하지만, 산화피막이 있는 시편은 pitting의 흔적은 없었다. 산화피막이 없는 시편의 경우 시간에 따라 부식률은 높아지지만 학계에서 통용되는 뛰어난 내부식성 재료의 부식률 기준인 < 1 mpy이하기 때문에 재료 건전성에 미치는 영향은 거의 없을 것으로 판단된다. 또한, 대부분 원전의 경우 고온기능시험 또는 운전기간 동안에 2차계통 구성 재료 표면에 산화막이 생성되었기 때문에 산화피막이 있는 시편의 결과로 판단하면 상대습도 40%이상에 60일 이상 노출되어도 부식은 거의 일어나지 않았을 것으로 사료된다. 실증실험결과를 가지고 종합적으로 평가하면 상대습도 40%이상 환경에서 곡관부위가 60일이상 노출되어도 재료 건전성에 미치는 영향은 거의 없을 것으로 판단된다.

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Analysis of Structural Safety for Rebar Exposure and Corrosion in PSC I-Girder Bridge Slab (PSC I형 교량 바닥판의 철근노출 및 부식에 대한 구조적 안전성 분석)

  • Han, Manseok;Park, Ju-Hyun;Lee, Jong-Han;Min, Jiyoung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.1
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    • pp.67-74
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    • 2021
  • This paper evaluated the structural safety of an aging PSC I-girder bridge with rebar corrosion in the deck. The geometry and rebar of the bridge were designed based on an actual PSC I-girder bridge, and the numerical analysis was performed considering the crack of concrete and yielding of steel rebar. According to the evaluation criteria of Korea Infrastructure Safety and Technology Corporation, this study defined two criteria of rebar exposure and corrosion rates to construct a total of 32 corrosion scenarios. Rebar exposure was defined as the exposure of tensile rebars in the bridge deck due to the removal of cover concrete. The results of the analysis showed that the safety and rating factors of the bridge decreased with increasing rebar exposure and corrosion rates. For the rebar corrosion rate more than 50%, the safety grade of the bridge should be carefully evaluated for all the rebar exposure rate. When the rebar corrosion rate exceeds 57%, the bridge was evaluated as E grade regardless of rebar exposure rate. A correlation analysis for a 2% of rebar exposure rate found that the bridge was evaluated as A grade up to 55.8% corrosion rate, C grade up to 56.9%, D grade up to 58.5%, and E grade for corrosion rate greater than 58.5%. This study indicates the necessity of a quantitative evaluation of rebar corrosion for evaluating the structural safety of aging bridges.

침식부식으로 인한 원전 2차측 배관의 잔여수명 예측 시스템 개발 및 적용

  • 황경모;노희영;진태은
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11b
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    • pp.717-722
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    • 1996
  • 원자력 발전소 2차측 배관에서 가장 심각한 문제로 대두되고 있는 침식부식 현상을 예측/감시하는 시스템을 개발하여 특정 원전 2차 계통의 전 부분을 망라하여 실제 평가를 수행하였으며, 이를 현장에서 초음파검사로 측정한 결과와 비교하였다. 본 시스템으로 평가한 침식부식률을 실제 측정으로 산출한 침식부식률과 비교해 본 결과, 오차 100% 이내에 포함되는 부위가 92%에 달하는 것으로 확인되었다. 본 시스템은 침식부식 이론 및 관련 변수들로부터 단상 및 2상유체 배관의 침식부식률과 ASME 코드 및 BS 코드의 허용기준에 따른 잔여수명을 예측할 수 있으며, 침식부식으로 인한 배관의 두께가 최소허용치 이하로 떨어질 경우에는 국부 배관감육평가를 수행 할 수 있는 시스템의 형태로 개발하였다.

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An Experimental Study on Corrosion Resistance of Cracked Concrete (균열 콘크리트에서의 부식저항성에 관한 실험적 연구)

  • Song, Ha-Won;Lee, Chang-Hong;Ann, Ki-Yong;Lee, Kewn-Chu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.517-520
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    • 2008
  • In this study, corrosion resistance of steel in cracked-reinforced concrete was performed according to experimental method. Mixed design is OPC, 30% PFA, 60% GGBS and 10% SF, respectively. Moreover, corrosion resistance test was measured using ultra testing machine for 0.3mm crack induction. The corrosion resistance of blended concrete shows the results following OPC > 10%SF > 30% PFA > 60% GGBS after 60days curing. In case of mass loss test, embedded reinforcement in OPC concrete surveyed the minimum corrosion and appeared better corrosion resistance than blended concrete. As a result, corrosion resistance of sound concrete is higher than cracked concrete. Moreover, corrosion resistance of binary concrete is lower than OPC.

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