• Title/Summary/Keyword: 기계 고장

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Moisture Diffusion Analysis for Bendable Electronic Module Under Autoclave Test Condition (유연성 전자모듈에 대한 오토클레이브 시험조건에서의 습기확산해석)

  • Han, Chang-Woon;Oh, Chul-Min;Hong, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.523-528
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    • 2012
  • A bendable electronic module is developed for a mobile application by using a low-cost roll-to-roll manufacturing process. In the module, a thin silicon chip is embedded in a polymer-based encapsulating adhesive between flexible copper clad polyimide layers. A set of tests are conducted for the purpose of qualification: thermal shock, high temperature storage, and autoclave tests. During the autoclave test, delamination occurs at many places within the module layers. To investigate the failure mechanism, moisture diffusion analysis is conducted for the interior of the module under the autoclave test condition. For the analysis, the hygroscopic characteristics of the encapsulating materials are experimentally determined. Analysis results indicate the moisture saturation process in the interior of the module under the autoclave test condition.

Life and Performance Degradation Characteristics for Small-Sized Plug-In Type Pneumatic Manifold Valves (플러그인형 소형 공기압 매니폴드 밸브의 수명 및 성능열화특성에 관한 연구)

  • Kang, Bo-Sik;Lee, Choong-Sung;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1445-1451
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    • 2011
  • Pneumatic valves are widely used parts that have the ability to control the air supplied to automation systems. However, if failure occurs in a pneumatic valve, it may affect the entire system and could lead to huge losses, depending on the characteristics of the system at the time of failure. Because of this significant risk and the level of consumer demand for reliability, there has been much study on ensuring the reliability of products by predicting valve lifetime distributions and degradation characteristics. In this paper, in order to determine the main factors useful for predicting the lifetime of a pneumatic valve, the scale parameter and $B_{10}$ life time value of the widely used plug-in-type pneumatic manifold valves were measured using complete observational data on the valve lifetimes. And also the property of life distribution has been distribution-suitabilityreviewed by correlation coefficients, the degradation characteristics of valve has been presented by the result of analysis through dynamic response time test and leakage test.

An Experimental Study on Bending Behaviour of Steel Grid Composite Deck Joint (격자형 강합성 바닥판 이음부의 휨거동에 관한 실험적 연구)

  • Shin, Hyun Seop;Lee, Chin Hyung;Park, Ki Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.5
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    • pp.68-77
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    • 2012
  • The joint of existing steel grid composite deck is composed of lap splice of reinforcing bar with end hooks and field-placed concrete. In this study, bending tests of deck joint composed of concrete shear key and high tension bolts are carried out for the design variable, concrete shear key strengthened with steel plate or not, and test results are compared with flexural performance of the existing deck joint. Test results showed that the mechanical deck joint has about 30% ~ 60% more ultimate bending strength than the existing joint. According to analysis results of moment-curvature relationship, the initial bending stiffness of the existing deck joint is some higher than that of mechanical joint. But, after crack failure the structural performance of the existing deck joint is rapidly reduced. Furthermore, the deck joint with the strengthened shear key with steel plate has more bending moment capacity than the deck joint without strengthening. And strengthening of shear key has positive influence on the increase of bending stiffness.

Electrochemical Properties of Activated Carbon Supercapacitor Adopting Rayon/Poly(Ethylene Oxide) Separator and a Hydrogel Electrolyte (레이온/폴리에틸렌옥사이드 분리막과 하이드로겔 전해질이 적용된 활성탄 수퍼커패시터 특성)

  • Lee, Hea Soo;Kim, Kwang Man;Jang, Yunseok;Kim, Kwang Young;Yu, Jung Joon;Kim, Jong Huy;Ko, Jang Myoun
    • Journal of the Korean Electrochemical Society
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    • v.18 no.3
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    • pp.115-120
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    • 2015
  • The mechanical and electrochemical properties of poly(ethylene oxide) (PEO)-coated Rayon separator were characterized using potassium polyacrylate (PAAK)-KOH electrolyte. The supercapacitive properties of activated carbon supercapacitor adopting the Rayon/PEO separator and PAAK-KOH electrolyte was also tested. As the PEO content increased, the mechanical strength increased. Room-temperature ionic conductivity of over $10^{-2}S\;cm^{-1}$ was obtained at the PEO content lower than 5 wt.%, applicable to a supercapacitor. As a result, the specific capacitance at $1000mV\;s^{-1}$ of the activated carbon supercapacitor adopting the Rayon/PEO separator and PAAK-KOH electrolyte was highly stable after 1000th cycle. This was due to high rate-capability provided by the fact that PEO coating could fix the entanglements among fiber filaments of Rayon.

Electric Fuel Sender Apparatus for the Vehicles Using CPW Transmission Line (CPW 전송선을 이용한 전자식 자동차용 연료 센더 장치)

  • Son Tae-Ho
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.17 no.4 s.107
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    • pp.380-386
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    • 2006
  • Electric fuel sender fur the vehicle fuel gauge system was designed and fabricated based on the CPW(Co-Planer Waveguide) transmission line theory. It is applied on this system that characteristic impedance of RF transmission line can be varied by the surrounded material of the line. By the characteristic impedance owing the level of gasoline or diesel fuel in vehicle fuel tank, CPW line has corresponding reflected signal as much as changed impedance. Detected signal is amplified, and delivered to fuel indicator into cluster unit on dash board. Conventional floating mechanical buoy level gauge has several defects as low reliability and high break down rate by mechanical operation, and has not good linearity for the fuel level difference. CPW line with electric circuits are constructed on 1.6 mm thickness epoxy substrate, and measurement shows that this system has more accurate level and better linearity than conventional mechanical system. New electric fuel sender which has good productivity with long lifetime and low-in-cost by the SMT chip assembling could be replaced this system with conventional floating buoy system.

Life Estimation of Elevator Wire Ropes Using Accelerated Degradation Test Data (가속열화시험 데이터를 활용한 엘리베이터 와이어로프 수명 예측)

  • Kim, Seung Ho;Kim, Sang Boo;Kim, Sung Ho;Ham, Sung Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.997-1004
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    • 2017
  • The life of elevator wire ropes is one of the most important characteristics of an elevator, which is closely related to the safety of users and its maintenance policy. It is not cost effective to measure the lifetime of elevator wire ropes during their use. In this study, the life estimation of elevator wire ropes (8x19W-IWRC) is considered using accelerated degradation test data. A bending fatigue tester is used to perform the accelerated degradation tests, incorporating the acceleration factor of tensile force. Assuming that the life of wire ropes is log-normally distributed, two life estimation methods are suggested and their results are compared. The first method estimates the life of wire ropes utilizing the accelerated life model with pseudo lives obtained from a linear regression model. The second method estimates the life using a logistic model based on failure probability.

A Study on the Microstructure and Mechanical Properties for the Weldment with Variation of Welding Process of the API 5L-X42 Pipeline for Natural Gas Transmission. (천연가스 수송용 API 5L-X42 강관의 용접방법에 따른 용접부의 미세조직과 기계적 특성에 관한 연구)

  • Baek Jong-Hyun;Kim Cheol-Man;Kim Young-Pyo;Kim Woo-Sik
    • Journal of the Korean Institute of Gas
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    • v.2 no.2
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    • pp.34-39
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    • 1998
  • Demand of the clean and convenient natural gas has continuously increased with recognizing of the environment problem since liquefied natural gas was introduced in Korea. Clean fuel natural gas was supplied to each city through high tensile strength pipeline connected by welding. Grades of pipeline were divided into the high and middle pressure according to supply pressure. Pipeline was welded mainly SMA welding process due to its easy handling, the other welding process was adopted according to the constructing condition. We were examined on the microstructure variation and mechanical properties of weld metal for high pressure pipeline, API 5L X-42.

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Sensitivity Analysis for Using Gas Turbine Generator to Provide Alternate Alternating Current in APR+ (APR+ 대체교류발전기의 가스터빈 적용에 대한 민감도분석)

  • Moon, Ho-Rim;Park, Bhum-Lak;Park, Young-Sheop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.97-102
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    • 2012
  • Alternate alternating current (AAC) is used in nuclear power plants (NPPs) in order to cope with station black outs (SBOs). AAC has been provided using diesel engine drive types in Korea's NPPs. The structure of gas turbine generators (GTGs) is simpler than that of diesel generators (DGs), and GTGs have the advantage of longer maintenance intervals. However, GTG-AAC was not used in NPPs in Korea because of the lack of operation/maintenance experience. The purpose of this paper is to analyze the safety of APR+ considering a diversity of AAC types. This paper analyzes reliability data, mechanical specifications of DGs and GTGs, and the sensitivity of core damage frequency to the ACC type.

A Study for Basic Durability Assessment of Shale Shaker (셰일 셰이커 기초 내구성 평가에 관한 연구)

  • Oh, Jung-Soo;Kim, Sung-Min;Whang, Jong-Duk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.296-302
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    • 2019
  • In this study, a basic durability assessment was performed by selecting the main part of a trial product of a shale shaker, which is one of components for a mud circular system. For a preliminary durability assessment, it was assumed that the lifetime of the bearing for the vibrator motor and the stiffness of the support spring are affected by the vibration when the motor operates continuously. In the case of the motor, the initial p-p level was 0.72 g, but after 100 hours of operation, the p-p level was rapidly increased to 1.26 g. Bearing defects could be estimated through ball defect frequency analysis. In the case of the spring, the stiffness of the spring was reduced by approximately 3.78% at the end of 2,000 hours of the fatigue-durability test by applying excitation conditions to shale shaker body. In the future, we will analyze the influence of the particle removal efficiency of the shale shaker.

A study on the excavation rate of directional drilling using finite element method (유한요소법을 이용한 방향성 시추의 굴진율 연구)

  • Jung, Tae Joon;Shin, Younggy
    • Plant Journal
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    • v.17 no.3
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    • pp.42-46
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    • 2021
  • The equation of motion of the drill string along the excavation trajectory was analyzed using the Lagrangian approach together with the finite element method (FEM). A drill string of circular cross section is constructed by combining a plurality of circular axes each having 12 degrees of freedom (DOF). FEM analysis can observe the vibration and dynamic changes of the entire drill string, and it is easy to apply comprehensive boundary conditions to reproduce the simulation of a realistic drill string. In this study, the constructed FEM motel was simulated. In order to apply the FEM program to the actual drill trajectory, the dynamic analysis of the curved beam was verified by comparison with the actual values. The dynamic change over time was observed.