• Title/Summary/Keyword: 공차 최적설계

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The design of a single layer antireflection coating on the facet of buried channel waveguide devices using the angular spectrum method and field profiles obtained by the variational method (Variational 방법으로 구한 필드 분포와 Angular Spectrum 방법을 사용한 Buried채널 도파로 소자 단면의 단층 무반사 코팅 설계)

  • 김상택;김형주;김부균
    • Korean Journal of Optics and Photonics
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    • v.13 no.1
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    • pp.51-57
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    • 2002
  • We have calculated the optimum refractive index and normalized thickness of a single layer antireflection coating on the facet of buried channel waveguides as a function of waveguide width for several waveguide depths using the angular spectrum method and field profiles obtained by the effective index method (EIM) and the variational method (VM), respectively, and discussed the results. In the area of large waveguide width, the optimum parameters of a single layer antireflection coating obtained by both methods are almost the same. However, as waveguide width decreases, the parameters obtained by the VM approach those of a single layer antireflection coating between cladding layer and air, while those obtained by the EIM do not approach those, and the difference between the two parameters is large. The tolerance maps of the quasi-TE and quasi-TM modes obtained by the VM for square waveguides are located in almost the same area regardless of refractive index contrast, while those obtained by the free space radiation mode (FSRM) method for refractive index contrast of 10% are located in the different area. Thus, we think that the tolerance maps obtained by the VM are more exact than those obtained by the FSRM method.

Optimization of Grating Structures in Complex-Coupled MQW DFB Lasers with Absorptive Gratings (흡수 회절격자를 가지는 복소결합 다중양자우물 DFB 레이저의 회절격자 구조의 최적화)

  • Cho, Sung-Chan;Lee, Dong-Chan;Kim, Boo-Gyoun
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.36D no.7
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    • pp.80-91
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    • 1999
  • We present various optimal grating structures which give the low threshold gain, good modulation characteristics, small effective linewidth enhancement factor, and large fabrication tolerance in complex-coupled MQW DFB lasers with absorptive gratings. To obtain these, we calculate the complex coupling coefficients using the extended additional layer method and the threshold gain including the modal loss in the absorptive grating region for rectangular and trapezoidal gratings. Based on the comparison of the results for various possible absorptive grating structures, the design guidelines are presented to obtain the low threshold gain or large fabrication tolerance. Among the grating structures studied, the double grating structure consisting of the absorptive grating on the index grating has the largest fabrication tolerance for the threshold gain and the coupling strength. The fabrication tolerance for the coupling ratio is very large for all the grating structures studied.

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Efficient Robust Design Optimization Using Statistical Moments Based on Multiplicative Decomposition Method (곱분해 기법 기반의 통계 모멘트를 이용한 효율적인 강건 최적설계)

  • Cho, Su-Gil;Lee, Min-Uk;Lee, Tae-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1109-1114
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    • 2012
  • The performance of a system can be affected by various variables such as manufacturing tolerances, uncertainties of material properties, and environmental factors acting on the system. Robust design optimization has attracted much attention in the design of products because it can find the best design solution that minimizes the variance of the response while considering the distribution of the variables. However, the computational cost and accuracy of optimization have thus far been a challenging problem. In this study, robust design optimization using the multiplicative decomposition method is proposed in order to solve these problems. Because the proposed method calculates the mean and variance of the system directly from the kriging metamodel using the multiplicative decomposition method, it can be used to search for a robust optimum design accurately and efficiently. Several mathematical and engineering examples are used to demonstrate the feasibility of the proposed method.

Robust Design considering Tolerance Bands of Design Variables and Material Properties (설계변수 및 물성치의 공차영역을 고려한 강건설계)

  • 안병철;이종수
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.419-426
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    • 2001
  • Industrial products determined by fixed size posses definite limits variety by manufacture tolerance in existence. The optimum value solved by deterministic approaches do not account of tolerance bands of design variables and material properties. If we examine optimum value considering tolerance bands of design variables and material properties, it might be useless, owing to exist infeasible region. We have two ways to prevent being useless value. The one is to minimize tolerance band, the other is to consider tolerance band in optimum design. The former needed more accuracy during manufacturing process require higher production cost, the letter is more appropriate to consider tolerance band. In this research, we consider the tolerance bands of all variables, which might have the tolerance bands used in the problem, based on optimum value of deterministic approaches. Orthogonal arrays are used to minimize the number of trial. Tolerance bands are supposed discretionary according to design variable. Appropriateness suggested by this research is examined through two examples. Mathematical problem is investigated only in terms of tolerance bands of design variables, and cantilever beam problem is explained through tolerance bands of design variable, material properties and loading conditions. It is proved that values from the presented method are satisfactory for tolerance bands of variables.

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Optimum Design of Dual Orifice Fuel Nozzle (이중 오리피스 연료 노즐 최적설계)

  • Lim, O-Kaung;Choi, Eun-Ho;Kim, Sung-Sub
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.4
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    • pp.407-416
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    • 2007
  • Fuel spray nozzle has a critical effect on combustion characteristics. Mass flow rate and SMD(sauter mean diameter) were selected as design variables by using the experiment data of various types of duplex fuel nozzles for the swirl atomizers. The sensitivity of each design variable on the mass flow rate and SMD was analyzed and the uniformity of mass flow rate was investigated through the shape optimization of duel-orifice-type swirl atomizers. The design variables that have a little effect on the optimum design were excluded using the DOE(design of experiments) method, which enabled the optimization of sensitive design variables on mass flow rate and limit tolerance. The SMD of the research spray nozzle that was used in this study was found to be most similar to that of the calculation results using the Jasuja's SMD relationship. This study showed the specific characteristics of duel orifice type swirl atomizers and the optimization of these kinds of nozzle. This study provided the optimization design of mass flow rate and its allowable tolerance.

Optimal Tolerance Design within Limited Costs using Genetic Algorithm (유전 알고리즘을 이용한 한계비용내의 최적 공차 설계)

  • 장현수;이병기;김선호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.49
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    • pp.33-41
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    • 1999
  • The original tolerances, which are assigned by designers on the basis of handbooks and experience, cannot always be expected to be optimal or feasible, because they may yield an unacceptable manufacturing costs. So the systematic tolerance design considering manufacturing costs should be done. Therefore, this research analyzes the tolerance within the tolerance design using Monte-Carlo simulation method and sensitivity analysis and using genetic algorithm by tolerance allocation method. The genetic algorithm was developed for allocation of the optimal tolerance under the manufacturing limitation cost.

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ABAQUS를 이용한 O-링 밀봉 부의 설계민감도 분석기법 연구

  • 이방업;구송회;조원만;오광한
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.3-11
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    • 1996
  • 본 연구는 고체 추진기관의 각종 밀봉 부에 많이 사용되는 O-링의 설계시 고려되는 각종 형상인자의 변화에 따른 O-링의 거동과 응력 상태를 분석하여 설계 최적조건을 찾기 위한 내용을 다루고 있다. 조립 부의 내외경과 조립 공차, 챔퍼길이와 각도, 조립 홈의 외경, 깊이, 폭, 구성반경, O-링의 내경과 선 직경 등의 설계 변수에 의한 조립부 형상과 재료의 물성치, 유한요소 선택 및 요소 분할, 경계조건, 하중조건, 접촉부 정의 등을 MSC/PATRAN3의 $PCL^{[1]}$/로 프로그래밍 하여 설계변수에 의한 결과 분석을 손쉽게 수행할 수 있도록 시도하였다 고무의 Hyperelastic 물성치는 문헌상의 자료$자료^{[2]}$에 제시된 Ogden 상수를 사용하였으며 추후에는 인장시험, 순수전단시험, 이 축 인장시험을 통해 실험적으로 측정$^{[3]}$ 하여 적용할 예정이다. 고무의 대변형, 대 변형률을 고려한 비선형 응력해석은 MSC/PATRAN3의 Advanced FEA 모듈과 ABAQUS 5.5를 사용하였다. 본 연구에서의 해석결과를 설계변수들의 영향을 비교 분석하는데 사용하였으나 그 정확도가 입증된 상태는 아니며 추후 실제 조립 및 수압시험을 통해 평가할 예정이다.

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Optical design of a projection lens for high definition digital TV (고화질 프로젝션 디지털 TV용 광학렌즈 설계)

  • 박성찬;문희종
    • Korean Journal of Optics and Photonics
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    • v.9 no.5
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    • pp.291-299
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    • 1998
  • In the rear projection TV, the optimal system configurations of optical parts are presented, which are focused on competitive price and performances. From the initial design with five Seidel aberrations free, aspherization of the plastic lenses, and optimization with tolerances, a new lens consisting of two plastic and one glass lenses was designed. It is able to be used on current broadcast standard NTSC and digital TV in common. The developed CRT-lens assembly could display the 40 to 50 inch image and its resolution is more than 800 TV-lines.

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Design and Development of a Lens for High Definition Projection TV (고화질 프로젝션 TV용 렌즈 설계및 제작)

  • 박성찬
    • Korean Journal of Optics and Photonics
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    • v.4 no.2
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    • pp.145-156
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    • 1993
  • From the optimal system specifications of optical parts in rear projection TV focused on competitive price and performances, we designed and developed projection lens which is able to be used on current broadcast standard NTSC and HDTV in common. Through the serial processes, which are initial design of all aberrations free, aspherization of the plastic lenses, optimization with tolerances and manufacturability, and athermalization, the lens was designed. The developed CRT-lens ass'y could display the 40-55 inches image and it's resolution is more than 1000 TV-lines.

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Optimal Design of Four-bar Mechanism in consideration of Tolerances and Clearances (공차와 틈새를 고려한 4절연쇄기구의 최적설계)

  • Kim, Ho-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.3
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    • pp.70-76
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    • 1985
  • A four-bar mechanism in consideration of the tolerances on link lengths and the clearances in joints is optimally designed by the method of stochastic analysis. The random nature of clearances and tolerances establishes a stochastic optimization design equation in which the parameters in the equation are described by random variables. In order to solve the design equation, the stochastic problem is converted into an equivalent deterministic one. The synthesis of four-bar mechanism for minimum mechanical and structural errors is carried out by the optimization techni- ques using Chebyshev spacing of precision points. By the results from the synthesized mechanism, the generated and desired motions are examined.

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