The triply periodic minimum surface (TPMS) shape with a complex geometry can easily manufactured from additive manufacturing processes. The TPMS shape has a high surface-to-volume ratio. In addition, the TPMS shape increases the possibility of the self-circulation when the fluid flows inside the TPMS structure. Due to these reason, the performance of the fluid flow filter can be greatly improved when the TPMS structure is applied to the filter. The aim of this paper is to investigate the influence of the design of the unit cell for TPMS on self-circulation characteristics of air using computational fluid dynamics (CFD). From the results of the CFD, the effects of the shape and the dimension of the unit cell for TPMS on the self-circulation pattern and the pressure difference are examined. Finally, a proper design of the TPMS is discussed from the viewpoint of self-circulation of air.

The triply periodic minimal surface (TPMS) structure is characterized by a high surface-to-volume (S/V) ratio and the separated internal structure for flow. Combining the different TPMS structures can provide unique flow and strength characteristics. This paper investigates the effects of dimension, density and arrangement of the unit cell of the TPMS on contact and flow areas of combined TPMS structures. Several representative TPMS structures, including primitive, gyroid and diamond structures, are adopted to design gradient and heterogeneous types TPMS structures. The estimation method of contact and flow areas using an image processing technique is proposed. Python software is used to predict contact and flow area. The influence of the combination method of TPMS on contact and flow areas in the contact surface of combined TPMS structures with different shapes is investigated. Based on the results of the investigation, an appropriate combination method of TPMS structures is discussed.

Utilization of additively manufactured parts in intended applications is limited by surface roughness. Roughness reduction in internal surface area of AM parts is exponentially more challenging. Reported methodologies for roughness reduction, result in material loss and limits the operational life of these parts. Herein, we explored electropolishing to reduce surface roughness of SLM manufactured 316L steel. Furthermore, the mass loss incurred during electropolishing is deduced as a function of polishing time. The change in roughness, wettability and surface passivation were studied and discussed in detail.

This study aimed to optimize the MIL-53 metal-organic framework coatings for enhanced durability in carbon dioxide capture applications. We synthesized MIL-53 powders using a hydrothermal method and deposited them on stainless-steel substrates by spin coating at various speeds, ranging from 300 to 2,000 rpm. The microstructure, surface properties, and tribological characteristics of the coatings were analyzed systematically. The results indicated that the spin speed significantly impacted the coating uniformity and defect formation. Coatings prepared at moderate speeds of 500 to 1,000 rpm exhibited optimal thickness and density, resulting in superior wear resistance. The tribological tests revealed that the coatings prepared at 700 to 1000 rpm had the lowest wear rates. These findings offer valuable insights for the development of durable MOF-based coatings for carbon dioxide capture and other applications requiring long-term stability under mechanical stress.

In order to improve the performance of the PM (Particulate Matter) filter, the TPMS structure was used as a flow controller to control the flow entering the filter. Among various TPMS structures, a primitive structure that is easy to utilize 3D printing technique was selected and the effect of unit cell size was analyzed. In addition, numerical analysis was performed and swirl ratio was analyzed to confirm changes in filter inlet flow characteristics that affect changes in filter performance. Unit cell size is closely related to filter performance, and both PM collection efficiency and pressure drop increase as unit cell size decreases. Through quality factor (QF) comparison, which comprehensively evaluate collection efficiency and pressure drop, it was confirmed that when the unit cell size is 5 mm, PM collection efficiency increases, but the flow controller actually reduces filter performance. QF values are similar for unit cell sizes of 10 and 20 mm, and it is advantageous to select the unit cell size among these two considering collection efficiency and operating costs. The filter's collection performance increases due to the increase in swirl flow caused by the primitive structure, and the filter's collection efficiency increases due to the swirl flow that increases throughout the flow field as the unit cell size becomes smaller.

Interest in remanufacturing of part has significantly increased to reduce used material and energy together. The directed energy deposition (DED) process has widely applied to remanufacturing of the part. An excessive residual stress takes place in the vicinity of the deposited region by the DED process due to rapid heating and rapid cooling (RHRC) phenomenon. The excessive residual stress decreases the reliability of the remanufactured part. Therefore, thermo-mechanical analysis for the remanufacturing of the part is needed to investigate heat transfer and residual stress characteristics in the vicinity of the deposited region. The thermo-mechanical analysis of a large volume deposition is significantly difficult to perform due to the requirement of a long computation time and a large computer memory. The goal of this paper is to investigate thermo-mechanical characteristics for remanufacturing of the ATC part using a DED process. The methodology of the thermo-mechanical analysis for a large volume deposition is proposed. From the results of analysis, heat transfer and residual stress characteristics during deposition and cooling stages are investigated. In addition, the proper deposition strategy from the viewpoint of the residual stress is discussed.

Electropulsing treatment (EPT) has been developed as an alternative to furnace heat treatment (FHT) to exploit its engineering advantages in rapidly annealing metallic materials. Conventionally, the separation of thermal and athermal effects of EPT has been attempted by comparing EPT and FHT specimens processed under identical temperature and duration. However, this method inherently introduces experimental and measurement errors. This study proposes a novel approach to distinguish the thermal and athermal effects of EPT-processed metals using T-shaped specimen with two observation points, namely 'C' and 'D'. For verification, the thermal gradient of T-shaped Mg alloys was examined under various EPT conditions. The points C exhibited higher temperatures compared to those at points D at a given electric current density, because only the former received both thermal and athermal effects. It was confirmed from twelve specimens that the point C at an electric current density of 65 A·mm^-2 and point D at 70 A·mm^-2 exhibited similar temperatures. This developed method is expected to reduce measurement errors in distinguishing thermal and athermal effects, thus providing a deeper understanding of their quantitative contributions in future studies.

To compare the lubrication performance improvement of different laser texturing surface treatment patterns, ring-shaped specimens were prepared by processing line and dot patterns using a fiber laser device. Ring compression tests were conducted to compare the reduction rates of the inner diameter corresponding to the same height reduction of the specimens. Laser processing conditions were set to create patterns with a depth of 9㎛ and a width of 45㎛. Ring specimens were processed with varying spacings between dots and lines. The forging lubricant TECTYL FORM CF 351S was uniformly applied to the upper and lower compression tools, and the rings were compressed by 40% using a hydraulic press, after which the inner diameter was measured. The comparison of inner diameter reduction rates indicated that pattern processing improves lubrication performance, with line patterns being more effective than dot patterns in enhancing lubrication performance.