Proceedings of the Korean Society For Composite Materials Conference (한국복합재료학회:학술대회논문집)
The Korean Society for Composite Materials
- Annual
Domain
- Materials > Polymeric Materials
2002.10a
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The present study aims to design a multiplayer microstrip antenna with composite sandwich construction and to estimate structural behavior of this multiplayer structure for the next generation of structural surface technology. This is termed Surface-Antenna-Structure indicating that structural surface becomes antenna. Constituent materials were selected considering electrical properties as well as mechanical properties. For the antenna performance, antenna elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.5 GHz and final demonstration article was
$16\times16$ array antenna. From electrical measurements it was shown that antenna performances were in good agreement with design requirements. Structural analysis showed this antenna structure was well designed for the mechanical rigidity. All constituent materials were characterized independently. The SAS concept is the first serious attempt at integration for both antenna and composite engineers and promises innovative future communication technology. -
This paper presents a method and procedure for stress analysis and sizing in development of structures of a large composite wind turbine blade. Structural requirement of IEC standard was reviewed to set up appropriate analysis method and procedure. Several structural layouts were examined in a viewpoint of a large scale wind turbine blade. For the critical load cases, stress analysis were performed using finite element method. Stacking sequence and thickness of a laminate for each part and location were determined considering stress levels and producibility. Nonlinear geometric analysis was performed to check stability problem due to local buckling of a skin structures.
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Structural behavior of high-pressure composite vessels of TYPE 3 (full-wrapped over a seamless aluminum liner) was studied through numerical simulations based on 3D nonlinear finite element method. Under high-pressure loading, a TYPE 3 composite vessel shows material nonlinearity due to elastic-plastic deformation of aluminum liner, and mismatch of deformation at the junction of cylinder and dome causes geometrical nonlinearity. Finite element modeling and analysis technique considering this nonlinearity was presented, and a pressure vessel of 6.8L of internal volume was analyzed. Design specification to satisfy requirements was determined based on analysis results.
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In this work, the surface modification of carbon/epoxy composites was investigated using UV (ultraviolet ray) surface treatment to increase adhesion strength between the carbon/epoxy composites and adhesives. After UV surface treatment, XPS (X-ray photoelectron spectroscopy) tests were performed to analyze the surface characteristics of the carbon/epoxy composites. Comparing adhesion strengths with the surface characteristics, the effects of the surface modification of carbon/epoxy composites by UV surface treatments on the adhesion strengths were investigated.
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In this paper, various tow parameters such as equivalent tow thickness, amplitude of longitudinal tow and tow intervals were investigated and compared with each other by using microscopic observation to find out the exact deformation patterns between both directions of the fabric structure (Longitudinal and Transverse Directions). Specimens for the observation were taken from draped helmet which is made of fabric composite (Five Harness Satin Weave). From the observation results, it was found that there are different deformation pattern between tow directions and effect of geometric condition on the deformation of the fabric materials during draping process was verified.
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Composite reinforced fiber materials are used in lots of fields such as a part of aeronautic space, ship, machinery and so on because can make structure wished for necessary condition by control fiber direction and laminated sequence. As the use of advanced composites increase, specific techniques have been developed to repair changed composite structures. In order to repair the damaged part production high quality composite reinforced fiber are completed by control the surrounding temperature and press in autoclave. The quality is influenced heat exposure degree by chemical reaction for precessing. This study considerated influence limit of using by repair structure part and change of properties according to heat exposure degree for repairing.
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The mechanical and thermal properties of spun carbon fabric/continuous carbon fabric interplay hybrid composite materials have been studied. The properties of the hybrid composites are compared with those of the continuous carbon fabric/phenolic composites and spun carbon fabric /phenolic composites. Through hybridization, tensile strength and flexural strength of hybrid composites were increased by about 17%, and 10%, respectively compared with spun carbon composites. The thermal conductivity of the hybrid composite is lower approximately 4~6% along the direction parallel to the laminar plane than that of the continuous carbon/phenolic composite.
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Recently, composites have been widely applied in the sporting goods, automobile, aerospace industry. As the use of advanced composites increase, specific techniques have been developed to repair damaged composite structures. In order to repair the damaged part, it is required that the material in the damaged area be removed first by utilizing the proper method, and prepreg be laid up in the area and cured under vacuum using the vacuum bagging materials. In curing process, either in an oven or autoclave is to be delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted to evaluate the degree of degradation of properties of the cured parts and how it affects to the delamination phenomenon between laminated skin and honeycomb core.
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An apparatus was developed to repetitively apply a
$-196^{\circ}C$ thermal load to coupon-sized mechanical test specimens. Using this device, IM7/5250-4 (carbon / bismaleimide) cross-ply and quasi-isotropic laminates were submerged in liquid nitrogen ($LN_2$ ) 400 times. Ply-by-ply micro-crack density, laminate modulus, and laminate strength were measured as a function of thermal cycles. Quasi-isotropic samples of IM7/977-3 (carbon / epoxy) composite were also manually cycled between liquid nitrogen and an oven set at$120^{\circ}C$ for 130 cycles to determine whether including elevated temperature in the thermal cycle significantly altered the degree or location of micro-cracking. In response to thermal cycling, both materials micro-cracked extensively in the surface plies fellowed by sparse cracking of the inner plies. The tensile modulus of the IM7/5250-4 specimens was unaffected by thermal cycling, but the tensile strength of two of the lay-ups decreased by as much as 8.5%. -
Weight loss experiments have been performed for unidirectional carbon fiber/epoxy laminates under both isothermal and cyclic thermal conditions. It was found that weight losses were the result of both specimen-geometry dependent oxidative degradation and volumetric geometry dependent thermal degradation. Thermal degradation was found to play a major role in the overall weight loss process, and photomicrographs of cross-sectioned, aged specimens confirmed this fact. A method to predict the effect of isothermal environment on the weight loss was introduced and found to be in good agreement with experimental data at temperatures near Tg (glass transition temperature).
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This paper predicted the thermal conductivity of spun carbon/phenolic composites by the thermal resistance method. This method uses the analogy between the diffusion of heat and electrical charge. To verify the theoretical predictions, the thermal conductivity of spun carbon/phenolic composites was examined experimentally. The reported thermal conductivities of graphite/epoxy composite of a eight harness satin laminate was used of the comparison with the prediction values of the model and it was noticed that a good agreement has been found.
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This paper examines the effective thermal conductivity of 3-D braided glass/epoxy composites. 3-D braided composites have a number of advantage over conventional laminate composites, including through-thickness reinforcement, and high damage tolerance and processability. The thermal properties of composites depend primarily on the microstructure of the braided preform and properties of constituent materials. A thermal resistance network model based on structure of the braided preform is proposed by using thermal-electrical analogy. In order to affirm the applicability theses solutions, thermal conductivities of 3-D braided glass/epoxy composites are measured
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This paper presents a study on the permittivities of the E-glass fabric/epoxy composite laminates containing carbon black dispersions at microwave frequency. Measurement showed that the complex permittivities of the composites depend strongly on the natures and concentrations of the carbon black dispersion. A new scheme to obtain a mixing law for the estimation of complex permittivity is proposed. The experimental values of the complex permittivities were compared to those calculated. Simultaneously, the complex permittivity of carbon black itself was also calculated by the scheme.
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Metal/intermetallic laminated composites have been manufactured by SHS reactions between Ni and Al elemental metal foils. Microstructure showed that the intermetallic volume fraction was 55%, 45%, 35% in the 1:1, 2:1, 4:1 thickness ratio(Ni:Al) specimen and the main phases of the intermetallic were transformed from
$Ni_2Al_3$ to NiAl when the thickness ratio was increased. Tensile strength and elongation were increased when the volume fraction of Ni metallic phase was increased. Under assumptions of isostrain condition, the tensile strength of metal/intermetallic laminated composites didn't obey the ROM due to the thermal residual stress and this was confirmed by X-ray residual stress analysis. Fracture toughness results by the SENB test showed R-curves with upward curvature based on LSB condition. Bridging stress based on LSB condition was determined by the curve fitting analysis, In-situ observed microstructure during fracture test showed that the various bridging mechanism such as crack bridging, crack branching and ductile failure of metallic layer were occurred -
Resin Transfer Molding(RTM) is increasingly used for producing fiber reinforced polymer composites, the resin has to flow a long distance to impregnate the dry fibers. The measure for the resistance of the fiber preform to the resin flow is the permeability of the fiber preform. Permeability is a key issue in the design of molds and processes and in flow modeling. In this study, permeability measurement for braided preform is presented and compared with the permeability calculated numerically. Experimental techniques being used to measure the permeability are also discussed. Measurement is conducted in radial flow test under constant pressure.
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Prediction of 3-D permeability tensor for multi-axial preform is critical to model and design the manufacturing process of composites by considering resin flow through the multi-axial fiber structure. In this study, the in-plane and transverse permeabilities for braided preform are predicted numerically. The flow analyses are calculated by using 3-D CVFEM(control volume finite element method) for macro-unit cells. To avoid checker-board pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity is proposed on the basis of analytic solutions. Permeability of a braided preform is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Unlike other studies, the current study is based on more realistic unit cell and prediction of permeability is improved.
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A higher-order zig-zag theory is developed to refine the predictions of natural frequency and mode shape of laminated composite plates with multiple delaminations. By imposing top and bottom surface transverse shear stress-free and interface continuity conditions of transverse shear stresses including delaminated interfaces, the displacement field with minimal degree-of-freedoms are obtained. This displacement field can systematically handle the number, shape, size, and locations of delaminations. Through the dynamic version of variational approach, the dynamic equilibriums and variationally consistent boundary conditions are obtained. Through the numerical example of natural frequency analysis, the accuracy and efficiency of present theory are demonstrated. The present theory is suitable as an efficient tool to analyze the static and dynamic behavior of the composite plates with multiple delaminations.
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복합재구조물에 대한 피로수명과 잔류강도를 평가하기 위한 단순화된 방법을 소개하였다. 모델의 특성화를 위해 필요한 실험을 줄이기 위하여 강도저하 파라미터수를 피로수명의 함수로 가정하였다. 임의의 순서로 배열된 하중 스펙트럼에서 응력수준에 따른 피로수명을 추출하기위해 S-N 선도를 사용하였다. 그리고 상이한 응력비(stress ratio)에 대한 영향을 고려하기위해 Goodman 형식의 방법(fatigue envelope)을 사용하였다. 잔류강도는 하중 사이클 수와 응력진폭의 함수로 가정하였으며 임의의 하중사이클 후의 잔류강도분포는 2 모수 Weibull 분포로 표현하였다.
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A finite element method based on the two-dimensional progressive failure analysis considering material nonlinearity is presented for characterizing the strength and failure of the unidirectional-fabric hybrid laminated composite joints under pin loading. The 8-node laminated shell element is incorporated in the updated Lagrangian formulation. Failure criteria including the Maximum Stress and Tsai-Wu are used in conjunction with the complete unloading stiffness degradation method. For the verification, joint tests are conducted for the specimens with two different ply-number ratios of UD composite to fabric composite. Although there are some differences depending on ply-number ratios, the finite element model using the maximum stress criterion considering nonlinear material behavior predicts the failure strength best.
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Aerospace industries are widely using honeycomb sandwich structures that it has high specific strength and stiffness, chemical material resistance and fatigue resistance. But, in repairing process of damaged areas, one of the problems is that delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted Flatwise tensile, Drum peel and Long beam flexural strength tests to evaluate the degree of degradation of mechanical properties of the honeycomb sandwich structures by affecting thermal aging. As the results, the decrease of mechanical strength was observed at the specific specimen which is exposed over 50hrs at
$127^{\circ}C$ . -
The two dimensional size effect of specimen gauge section (length x width) was investigated on the compressive behavior of a T300/924 [45/-45/0/90]3s, carbon fiber-epoxy laminate. A modified ICSTM compression test fixture was used together with an anti-buckling device to test 3mm thick specimens with a 30
$\times$ 30, 50$\times$ 50, 70$\times$ 70, and 90mm$\times$ 90mm gauge length by width section. In all cases failure was sudden and occurred mainly within the gauge length. Post failure examination suggests that$0^{\circ}$ fiber microbuckling is the critical damage mechanism that causes final failure. This is the matrix dominated failure mode and its triggering depends very much on initial fiber waviness. It is suggested that manufacturing process and quality may play a significant role in determining the compressive strength. When the anti-buckling device was used on specimens, it was showed that the compressive strength with the device was slightly greater than that without the device due to surface friction between the specimen and the device by pretoque in bolts of the device. In the analysis result on influence of the anti-buckling device using the finite element method, it was found that the compressive strength with the anti-buckling device by loaded bolts was about 7% higher than actual compressive strength. Additionally, compressive tests on specimen with an open hole were performed. The local stress concentration arising from the hole dominates the strength of the laminate rather than the stresses in the bulk of the material. It is observed that the remote failure stress decreases with increasing hole size and specimen width but is generally well above the value one might predict from the elastic stress concentration factor. This suggests that the material is not ideally brittle and some stress relief occurs around the hole. X-ray radiography reveals that damage in the form of fiber microbuckling and delamination initiates at the edge of the hole at approximately 80% of the failure load and extends stably under increasing load before becoming unstable at a critical length of 2-3mm (depends on specimen geometry). This damage growth and failure are analysed by a linear cohesive zone model. Using the independently measured laminate parameters of unnotched compressive strength and in-plane fracture toughness the model predicts successfully the notched strength as a function of hole size and width. -
A nonlinear finite element method is presented to evaluate the torsional buckling moment and failure of composite laminated cylinders. For the progressive failure analysis, the complete unloading method is used based on the maximum stress failure criteria. An arc-length method is incorporated to trace the postbuckling equilibrium path. Present finite element method is verified by the existing experimental and analytical results. The results of the parametric study show that the torsional buckling moments are sensitive to the geometric change, but are not much affected by the lay-up angle. All cylinders tested numerically show the unstable torsional buckling, and therefore the torsional buckling always leads to the catastrophic failure.
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In order to determine the in-plane shear properties of unidirectional carbon fiber reinforced aluminum laminate composites, a new Iosipescu shear test fixture was developed, by using a fixture undergoing tensile force for the specimen edge to be subjected to compressive loads assumption, under plane stress. Also, to compare the results, Iosipescu shear test method by the modified Wyoming fixture and the off-axis tensile test were performed to determine the shear properties. Off-axis tension test was performed by using new oblique-shaped tabs proposed by Sun and Chung. [5] The oblique tabs reduced remarkably end-constraint effects of off-axis specimens with a aspect ratio of about eight. It is observed through the experimental results show that there is no significant difference between off-axis test results and those of Iosipescu shear test.
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This paper predicts the material properties of spatially reinforced composites (SRC) and analyzes the thermo-elastic behavior of a kick motor nozzle manufactured from that material. To find the appropriate SRC structure for the nozzle throat that satisfies given design conditions, the equivalent material properties of the SRC are predicted using the superposition method for those of rod and matrix. Studied are the elastic behavior, temperature distribution, and thermo-elastic behavior of a kick motor nozzle composed of carbon/carbon SRC as a throat part. The elastic deformation of the nozzle composed of 3D carbon/carbon SRC shows asymmetry in a circumferential direction. However, 4D carbon/carbon SRC nozzle shows uniform deformation in the circumferential direction. Stress concentration in connecting parts of the kick motor nozzle is ultimately high due to the high temperature gradient in each connecting part. The thermo-elastic deformations of both the 3D and the 4D SRC nozzles are uniform in the circumferential direction due to the isotropy of CTE of each SRC. The deformation of the 3D SRC nozzle is a slightly smaller than that of the 4D SRC nozzle in the nozzle throat, which is favorably effective on rocket thrust. The circumferential stress is the most critical component of the kick motor nozzle. The 4D SRC nozzle having 1,1,1,1.7 diameters in each direction has the smallest circumferential stress among several SRC nozzles.
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With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the failure area index method to predict the strength of the mechanically fastened composite joint which has the same stacking sequence was used and evaluated. By the used failure area index method, the strength of the mechanically fastened composite joint which has the specimen of different shape and stacking sequence could be predicted within 9.96%.
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As a preliminary study for the three dimensional failure analysis of composite joints, the three dimensional stress analysis on a pin-loaded unidirectional-fabric hybrid composite joints are performed. The contact and frictions between composite plate and metal bush are considered in the finite element method by NASTRAN. Experiments are conducted to validate the accuracy and feasibility of the finite element technique for 25 specimens with 5 different geometries. The finite element and experimental results show the bush cap induces the unsymmetric deformation, stress distribution, and failure behavior through the thickness. The experiment also shows the failure loads are higher in the joint with bush cap than without it.
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To develop an effective geometric modeling is essential in order that precise material properties of the 3-D braided composite can be estimated. in this study RVE(representative volume element) which is the smallest volume element representing whole material properties is developed to estimate the mechanical properties of 3-D flat board shaped braided composite using volume averaging method.
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Polyvinylidene di-fluoride (PVDF) film sensor appeared to be practically useful for the structural health monitoring of composite materials and structures. PVDF film sensors were either attached to or embedded in the graphite/epoxy composite (CFRP) samples to detect the fatigue damage at the bondline of single-lap joints or the tensile failure of unidirectional laminates. PVDF sensors were sensitive enough to detect and determine the crack front in linear location since composites usually produce very energetic acoustic emission (AE). PVDF sensors are extremely cost-effective, as flexible as other plastic films, in low profile as thin as a few tens of microns, and have relatively wide-band response, all of which characteristics are readily utilized for the structural health monitoring of composite structures. Signals due to fatigue damage showed a characteristics of mode II (shear) type failure whereas those from fiber breakage at DEN notches showed that of mode I (tensile) type fracture.
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To evaluate the bending collapse behavior of an aluminum square tube, a finite element simulation for the four-point bending test was suggested. Local buckling deformation near the center of an aluminum tube specimen was induced which has been partly inserted by two steel bars. Simulation results showed good agreements with those of experiment.
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The 2.5 vol% TiNi/6061Al composites were fabricated by permanent mold casting, and its microstructures and tensile test for the cold rolled composites with maximum 50% reduction ratio were investigated. In the case of TiNi fiber with 2mm interval in preform, the interface bonding of fabricated composites were good. EPMA analysis results were found the small amount of Mg, Si segregated interface of diffusion layer. Transverse section of TiNi fiber was decreased with increasing reduction ratio and 40% reduction ratio was observed microcrack from TiNi fiber. And the tensile strength of composites at 38% reduction ratio was 194MPa. In the case of over 38% reduction ratio, the decrease of the tensile strength was due to TiNi fiber rupture by excess working. The fracture mode was appeared brittle fracture with increasing reduction ratio
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Braided carbon fiber reinforced Al matrix composites were developed and characterized. Braided carbon fiber preforms with braiding angles of
$30^{\circ}$ ,$45^{\circ}$ and$60^{\circ}$ were manufactured by using a braiding machine. The manufactured braided carbon fibers were used as reinforcement to fabricate Al matrix composites by employing a pressure infiltration casting method. In the processing of pressure infiltration casting, important processing parameters such as melting temperature, preheating temperature of preform and applied pressure were optimized. Prediction of elastic constants on composites was performed by using the volume averaging method, which utilizes the coordinate transformation and the averaging of stiffeness and compliance constants based upon the volume of each reinforcement and matrix material. The elastic moduli of composites were evaluated by using Resonant Ultrasound Spectroscopy(RUS) method and compared with the elastic moduli obtained from static tensile test method. -
The purpose of this study is to investigate the lubricated wear properties of Saffil/Al, Saffil/
$Al_2O_3/Al$ and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction & wear tester with long sliding distance. The wear properties of the three composites were evaluated in many respects. The effects of Saffil,$Al_2O_3$ particles and SiC particles on the wear behavior of the composites under lubricated conditions were elucidated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction (COF) during the wear process was recorded by using a computer. Comparing with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under intermediate load, Saffil/Al showed best wear resistance among them, and its COF value is the smallest. The dominant wear mechanism of the composites was microploughing, but microcracking also occurred for them to different extent. -
This study presents a mathematical model predicting the stress-strain behavior of fiber reinforced (FMMCs) and fiber/particle reinforced metal matrix composites (F/P MMCs). MMCs were fabricated by squeeze casting method using Al2O3 short fiber and particle as reinforcement, and A356 aluminum alloy as matrix. The fiber/particle ratios of F/P MMCs were 2:1, 1:1, 1:2 with the total reinforcement volume fraction of 20 vol.%, and the FMMCs were reinforced with 10 vol,%, 15 vol. %, 20 vol. % of fibers. Tensile tests were conducted and compared with predictions which were derived using laminate analogy theory and multi-failure model of reinforcements. Results show that the tensile strength of FMMCs with 10 vol.% of fiber was well matched with prediction, and as the fiber volume increases, predictions become larger than experimental results. The difference between the prediction and experiment is considered to be a result of matrix allowance of fiber damage in tensile loading. As the fiber volume fraction in FMMCs increases, the fiber damage increases and so that the tensile strength is reduced. The strength of F/P MMCs approaches more closely to the prediction than FMMCs reinforced with 20 vol.% of fibers because F/P MMCs contains small quantity of fibers and thus has a positive effect in fiber strengthening.
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Mg alloy is the lightest material of structural materials and is noticed for lightweight automotive parts because of excellent castability, superior ductility and damping capacity than Al alloy. But Mg Alloy is poor corrosion resistance and high temperature creep properties. In this study, Mg Matrix Composites were fabricated by squeeze casting method to improve high temperature creep properties and damping capacity. Hybrid Mg composites reinforced with Alborex, graphite particle, and SiCp was improved creep properties and damping capacity compared with Mg alloy. Compared to the length (
$9\mu\textrm{m}, 27\mu\textrm{m}, 45\mu\textrm{m} etc.$ ), Hybrid Mg composites reinforced with SiCp, one of the most superior of the length and Alborex were more superior than those reinforced with graphite particle and Alborex in mechanical properties, creep characteristics, and damping capacity, etc. -
For lightweight and flexible structures, it is important to suppress the vibrations induced by interactions between fluid and structures. This paper presents the PPF/Adaptive control of the vortex-induced vibration of composite beam with rigid cylinder in which the fluid force is considered as an external excitation on the structure. For the problems considered here, the excitation frequency (vortex-shedding frequency) is assumed to be equal to the natural frequency of the structure. A pair of piezoceramic devices attached bottom of the composite structure was used as actuators. Simulation and experiment were carried out with the designed controller and effectiveness of the PPF/Adaptive PPF control was verified by both experimental and simulation results.
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The objective of this study is to find the change of signal characteristics of matrix cracks due to the different specimen shapes. As the concept of the smart structure, monitoring of acoustic emission (AE) can be applied to inspect the fracture of the structures in operating condition using built-in sensors. To understand the characteristics of matrix crack signals, we performed tensile tests by changing the thickness and width of the specimens. This paper describes the implementation of time-frequency analysis such as wavelet transform (WT) fur the quantitative evaluation of fracture signals. The experimental result shows the distinctive signal features in frequency domain due to the different specimen shapes.
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A new fabrication method of FBG sensor with gage length shorter than 10 mm is introduced using the reflection prism with special coating on the surface. It is verified that the bandwidth of FBG sensor increases exponentially as the gage length of it decreases. The transverse stress and strain gradient induced by local stress concentration which occurs during curing has an influence on the FBG sensor with gage length of 2 mm less than that of 10 mm.
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Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. EFPI was less sensible to the damage signals compared with the optical fiber vibration sensor. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.
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Comparison of Experiment and Numerical Simulation of Tapping Sound of Laminated Composite Structures현재 개발 중에 있는 비파괴 검사법인 Tapping Sound Analysis 의 검증을 위해 실험으로 측정된 타격음(태핑음)과 수치해석으로 구한 타격음을 비교하였다. 손상이 없는 복합재료 구조물과 손상이 있는 복합재료 구조물을 제작하고 타격 실험을 통해 타격음과 타격력을 측정하였다. 타격음의 수치 모사를 위해 동적접촉 알고리듬을 이용한 유한요소법과 경계요소법을 이용하였다. Wavelet packet transform에 근거한 특성 추출법을 이용하여 타격음으로부터 손상 판단을 위한 특성을 추출하였다. 손상이 없는 구조물과 손상이 있는 구조물의 특성을 비교하기 위해, 특성 지수를 정의하였다. 실험 결과와 수치해석 결과의 비교를 통해 타격음 계산에 사용된 수치모델의 타당성을 밝혔다.
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In this study, the material characterization and the dynamic behavior of 3D orthogonal woven composite materials has been studied under transverse central low-velocity impact condition by means of the micromechanical model using finite elements. To build up the micromechanical model considering tow spacing and waviness, an accurate unit structure is stacked in x-y-z direction repeatedly. First, the mechanical properties of 3D orthogonal woven composites are obtained by means of virtual experiment using full scale Finite Element Analysis based on the DNS concepts, and the computed elastic properties are validated by comparison to available experimental results[9]. Second, using the implementation of this validated micromechanical model, 3D transient finite-element analysis is performed considering contact and impact, and the impact behavior of 3D orthogonal woven composite is investigated. A comparison study will be carried out in terms of energy absorption capabilities.
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고속도 전자계산기의 대두는, 종래에 응력해석이 거의 불가능하다고 생각되던 많은 문제들의 해결을 가능케 하였다. 그러나 많은 사람들이 착각하고 있드시 전자계산기가 모든 문제를 자동적으로 해결하는 것은 결코 아니다. 계산기의 성능이 발달할수록 더욱 더 어려운 문제의 해결이 가능해지는 것은 사실이나, 그렇게 되기 위해서는 사람의 머리에서 만들어 내야 하는 이론의 발달이 더욱 더 시급해지며 중요성을 띄게 되는 것이다. 즉 기계의 발달은 사람의 중요성을 더욱 절실하게 만드는 아이로니칼한 현상을 갖어 오게 된 것이다. 이러한 기계에 비한 사람의 중요성을 강조하기 위한 한 실예로서 본 논문에서는 방대한 크기를 가진 matrix equation을 푸는 한 방법을 다루기로 했다.(중략)
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Rapid Prototyping (RP) technologies provide the ability to fabricate initial prototypes from various model materials. Stratasys' Fused Deposition Modeling (FDM) is a typical RP process that can fabricate prototypes out of plastic materials, and the parts made from FDM were often used as load-carrying elements. Because FDM deposits materials in about
$300\mutextrm{m}$ thin filament with designated orientation, parts made from FDM show anisotropic material properties. This paper proposes an analytic model to predict the tensile strength of FDM parts. Applying the Classical Lamination Theory, which was developed for laminated composite materials, a computer code was implemented. Tsai-Wu failure criterion was added to the code to predict the failure of the FDM parts. The tensile strengths predicted by the analytic model were compared with experimental data. The data and prediction agreed reasonably well to prove the validity of the model. In addition, a web-based advisory service was developed to provide to strength prediction and design rules for FDM parts. -
Co-cured composite materials has its own characteristics, so its thermal expansion is different each other. The selection of tool material for co-cured composite part in high temperature more over
$350^{circ}F$ and 50 Psi pressure have to consider part thermal expansion, size, shape, and economic aspect in production line. So it is important choose tooling material in manufacturing composite parts. We called the tool for airplane composite parts as BAJ (Bonding Assembly Jig). Composite parts are cured on the BAJ in autoclave. BAJ have to stable at high temperature over$350^{circ}F$ and 50 Psi pressure, Considering composite parts' dimensional tolerance compare to heat up in autoclave. This paper come from the results of the experiment at the composite parts production line and review other aircraft company's method for tooling This is for the engineer engaged in composite parts manufacturing. -
The autoclave process is frequently utilized in the manufacturing of aircraft parts because of the low void content and high fiber volume fraction. However, due to the slow curing process (5∼8 hours per part) and it's limited producibility for complicated shape, this process is very expensive and applied to the relatively simple geometry structures. RTM is considered as an alternative process to overcome the limitation of autoclave process. In this study, the idea of RTM application on the secondary Fairing structure of aircraft has been proved to be technically feasible and very cost effective by changing the multiple part of subassembly into one integral composite structure.
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Polyurethane casting wing fairings included in F-5E/F 15% spar kit are to be installed on aircraft wing surfaces and used for compensating the changes of the aerodynamic configuration by the leading edge extension fairings. These fairing are mandatory items in repairing wing areas and was imported from foreign supplier with long term delivery and high cost. Accordingly, local manufacturing is necessary to get rid of above disadvantages such as long term delivery and high cost. Basic properties test of specimen to be developed and part's requirements after localization was taken and its values were similar or higher when comparing with the original's even in low temp test at -55C. Casting mold process was used to manufacture the polyurethane fairings and its demensional stability & physical condition was proper and met to the related specification and drawing's requirements
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It has been well-blown that sandwich structures are efficient to resist bending loads by increasing the moment of inertia of the panel. However, the accurate theoretical prediction of failure load and its optimization of sandwich beams for strength under concentrated loads were so complicated. Moreover, the appropriate selection of the variables, such as face thickness, core density and core thickness of the sandwich beam with many theories has continuously researched to satisfy for the given strength to weight structural requirement. There will be interesting to investigate the effect of those variables with its optimization for the load resistance.
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The soundness of honeycomb core sandwich and laminate structure used for commercial aircrafts is generally evaluated with ultrasonic inspection because the inspection is most sensitive to planar surfaces which are perpendicular to sound propagation pass and reflects sound almost 100% to equipment. And most defects inherent in composite material curing process has good reflective surfaces. With all this advantage, unexpected obstruction to product and additional cost could be occurred when inappropriate accept/reject criteria is given. In this study the importance of inspection criteria will be discussed to show how inappropriate criteria cause unexpected results leading to high production cost and how much time must be spent to correct those improper criteria with an actual case occurred in Aerospace Division, Korean Air.
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In RC beams strengthened with Epoxy-Bonded Fiber, debonding failure happens frequently. Moreover, through the life cycle, it is difficult to recognize clacks and deflections on the surface of concrete members strengthened with Epoxy- Bonded Fiber. For these reasons, we must always monitor the state of RC beams. The Optical FBG sensor is broadly accepted as a structural health monitoring device. The main objective of this paper is that it's possible to monitoring the debonding failure of R.C. beams strengthened with Epoxy-Bonded Fiber. For that, we fixed two Optical FBG sensors at the center of the beam and another two sensors in the end of Epoxy-Bonded Fiber, According to the comparison micro-strain between embeded sensor in concrete and that on the fiber surface, we can find the point which debonding failure occurs
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Kim, Dae-Sik;Kong, Jin-Woo;Park, Joung-Man;Kim, Minyoung;Kim, Wonho;Ahn, Byung-Hyun;Park, Jin-Ho 212
Interfacial evaluation and damage sensing of the carbon fiber/epoxy-amine terminated (AT)-polyetherimide (PEI) composites were performed using micromechanical test and electrical resistance measurement. As AT-PEI content increased, the fracture toughness of epoxy-AT-PEI matrix increased, and thus their interfacial shear strength (IFSS) was improved due to the improved toughness. After curing process, the changes in electrical resistance (ΔR) with increasing AT-PEI contents increased gradually because of the changes in thermal expansion coefficient (TEC) and thermal shrinkage of matrix. Matrix fracture toughness was correlated to the IFSS, residual stress and electrical resistance. The results obtained from the electrical resistance measurement during curing process, reversible stress/strain, and durability test were consistent with modified matrix toughness properties. -
Conventional piezoelectric lead-zirconate-titanate (PZT) senor has high sensitivity, but it is very brittle. Recently polymer films such as polyvinylidene fluoride (PVDF) have been used use as a sensor. The advantages of PVDF are the flexibility and mechanical toughness. Simple process and possible several shapes are also additional advantages. PVDF sensor can be directly embedded and attached to a structure. In this study, PVDF sensor was embedded in single glass fiber/epoxy composites whereas PZT sensor with AE was attached to single fiber composites (SFC). Piezoelectric sensor responds to interfacial damage of SFC. The signals measured by PVDF sensor were compared to PZT sensor. PZT sensor detected the signals of fiber fracture, matrix crack, interfacial debonding and even sensor delamination, whereas PVDF sensor only detected fiber fracture signals so far, because PZT sensor is much more sensitive than current PVDF sensor. Wave voltage of fiber fracture measured by PVDF sensor was lower than that of PZT sensor, but the results of fast Fourier transform (FFT) analysis were same. Wave velocity using two PZT sensors was also studied to know the internal and surface damage effect of epoxy specimens.
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This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.
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비행선 기낭을 개발하기 위한 막재 요구조건과 이를 만족하기 위한 막재(membrane)의 구성을 살펴보고, 실제 연구에 사용된 기낭재료의 조성과 소재 기본 물성시험 그리고 접착강도, 패치강도 등과 같은 설계개발시험을 수행한 결과 및 향후 계획을 소개한다.
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본 연구에서는 다목적 실용위성 2호기에 적용된 금속 구조물 중 알루미늄 샌드위치 패널 구조인 탑재체 플랫폼과 튜브 스트럿(tube strut) 구조에 복합재료 응용기술을 적용하였다. 복합재료 구조로의 대체 설계에서도 관성하중 및 음향진동등과 같은 극심한 발사환경과 더불어 운용하게 될 우주 열환경을 고려하였다. 연구의 목적은 금속소재보다 비강도, 비강성이 우수한 복합재료를 위성 구조물에 사용함으로써 무게를 경량화함에 있다.
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An efficient method was developed in this study to obtain optimal stacking sequences, thicknesses, and minimum weights of stiffened laminated composite shells under combined loading conditions and stiffener layouts using genetic algorithms (GAs) and finite element analyses. Among many parameters in designing composite laminates determining a optimal stacking sequence that may be formulated as an integer programming problem is a primary concern. Of many optimization algorithms, GAs are powerful methodology for the problem with discrete variables. In this paper the optimal stacking sequence was determined, which gives the maximum critical buckling load factor and the minimum weight as well. To solve this problem, both the finite element analysis by ABAQUS and the GA-based optimization procedure have been implemented together with an interface code. Throughout many parametric studies using this analysis tool, the influences of stiffener sizes and three different types of stiffener layouts on the stacking sequence changes were throughly investigated subjected to various combined loading conditions.
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Amino terminated polyetherimide(ATPEI) has been synthesized by bisphthalic anhydride arid m-phenylenediamine, after that characterized by differential scanning calorimetry(DSC), thermogravimetric analyzer(TGA). Fourier transform (FT-IR) spectroscopy and gel permeation chromatography(GPC). ATPEI was blend to improve the toughness of bisphenol-A type epoxy resin which was cured by nadic methyl anhydride(NMA). The fracture toughness and the molphology of the toughened epoxy resin was evaluated. The toughness of ATPEI modified epoxy resin was higher than that of the PEI modified epoxy resin. In addtion, carbon fiber/ATPEI modified epoxy resin composites were fabricated and the mechanical properties of the resulted composites were investigated.
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Recently, the size of glass panel is increased to
$1250 mm{\times}1100 mm{\times}0.7 mm$ , whose mass is 2.65 kg, which requires much stiffer robot structure. In addition to the high stiffness, the robot hands and wrists for glass panel handling should have miller surface finishing of its outer surface to prevent particles and dusts from adhering on the surface. The maximum height of the robot structure should not be larger than 1500 mm because other automated guided vehicles (AGV) and transfer equipments have been designed within this size limit. The difference of maximum deflections of the four ends of the hands before and after loading the glass panel should be less than 2.0 mm. In this work, the robot hands and wrists for handling large glass panel displays were designed based on the axiomatic design using the finite element method along with optimization routine. -
Research on the high performance and strength thermoplastic/continuous fiber composites was performed. New concept of impregnating die for developing continuous strand and prepreg tape of engineering plastic/glass fiber was introduced and estimated. Fully impregnated prepreg strand and tape was successfully manufactured through the new pin structure of impregnating die and control of spreading variable. Also design variables for stability of increasing processing speed were shown. And tensile strength of prepreg tape manufactured in this study was much higher than composites made by other competition company.
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It is well known that the interaction and adhesion between the glass fiber(GF) and polymer matrix has a significant effect in determining the properties of fiber-reinforced materials. Therefore, it is one of most important to modify the surface of GF with an appropriate sizing. We investigated the treatment method of GF with coupling agent to improve the interaction of the interfacial regions, and then the correlation between interfacial property and interphase microstructure was examined in an attempt to realize a proper morphology around the GF surface.
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본 연구에서는 유리섬유/나일론 6 복합재료의 계면특성에 미치는 실란계 사이징제의 영향을 조사하기 위하여 microbonding test, short-beam shear test 그리고 dynamic mechanical analysis 방법을 사용하였다. 전자의 미시적인 방법과 후자의 두 가지 거시적인 접근 방법으로부터 얻은 유리섬유/나일론 6 복합재료의 계면특성에 대한 결과가 서로 일치하였다. 상업적으로 사이징 처리된 경우와 비교할 때, 본 연구에 적용된 네 종류의 실란계 사이징제는 유리섬유-나일론 6 수지의 계면결합력을 크게 향상시켰다. 특히, 3-chloropropyltrimethoxysilane (Z-6076)의 사용은 유리섬유/나일론 6 복합재료의 계면전단강도와 층간전단강도를 가장 두드러지게 증가시켰다.
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자체적으로 방사된 C-유리섬유와 E-유리섬유의 최적 싸이징제 제거 열처리온도조건을 알아보기 위하여 대류오븐에서 100, 200, 300, 그리고
$400^{\circ}C$ 에서 2, 4, 8, 16, 32, 64 그리고 128분 동안 체류한 섬유의 인장강도를 측정하였다. 그리고 다른 열처리조건으로 325, 350, 375 그리고$400^{\circ}C$ 로$25^{\circ}C$ 씩 증가시켜 처리시간은 1.5, 3, 6, 12, 24, 48 그리고 96시간을 선택하여 섬유의 인장강도 변화를 측정하였다. C-유리섬유의 경우 열처리에 의한 인장강도 감소가 최대 1.8%정도 였다. E-유리섬유의 열처리에 의한 인장강도의 감소률은 최대 약 1%정도였다. C-유리섬유의 경우 열처리 온도가 짧은 시간과 긴체류시간에서 일정한 영향을 미쳤다. 즉 높은 열처리 온도에서 높은 인장강도 감소를 나타내었다. 그 반면 E-유리섬유의 경우 짧은 체류시간에 있어서는 C-유리섬유와 유사한 특성을 나타내었으나 긴체류 시간에 있어서는 열처리 온도조건에 의한 영향이 극히 미미하였다. -
Interfacial evaluation, damage sensing and cure monitoring of single carbon fiber/thermosetting composite with different curing processes was investigated using electro-micromechanical test. After curing, residual stress was monitored by measurement of electrical resistance (ER) and then it was compared to correlate with various curing processes. In thermal curing, curing shrinkage appeared significantly by matrix shrinkage and residual stress due to the difference in thermal expansion coefficient (TEC). The change in electrical resistance (ΔR) on thermal curing was higher than that on ultraviolet (UV) curing. For thermal curing, apparent modulus was the highest and reaching time until same strain was faster. So far thermal curing shows strong durability on the IFSS after boiling test.
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In this work, the blend system of epoxy and PMR-15 polyimide is investigated in terms of the cure behaviors and thermal stabilities. The cure behaviors are studied in DSC measurements and thermal stabilities are also carried out by TGA analysis. DDM (4, 4'-diamino diphenyl methane) is used as curing agent for EP and the content of PMR-15 is varied within 0, 5, 10, 35, and 20 phr to neat EP. As a result, the cure activation energy (
$E_a$ ) is increased at 10 phr of PMR-15, compared with that of neat EP. From the TGA results of EP/PMR-15 blend system, the thermal stabilities based in the initial decomposed temperature (IDT) and integral procedural decomposition temperature (IPDT) are increased with increasing the PMR-15 content. The fracture toughness, measured in the context of critical stress intensity factor ($K_{IC}$ ) and critical strain energy release rate ($G_{IC}$ ), shows a similar behavior with$E_a$ . This result is probably due to the crosslinking developed by the interactions between intermolecules in the polymer chains. -
UV curing technology becomes important in various sectors of applications due to the high efficiency, environmental protection, and saving of energy. The effect of different proportion of vinylester (VE) and unsaturated polyester (UP) for VE/UP blend system was investigated in context of mechanical properties. The compositions of VE/UP blend were varied within 0:100, 20:80, 40:60, 60:40, 80:20, and 100:0 by weight percent. 1 wt% 1-hydroxy-cyclohexyl-phenyl-ketone was used as photoinitiator. The used intensity of UV light was in the range of
$40~70 mW/\textrm{cm}^2$ . The flexural strength of vinylester was not sensitive to the intensity of UV light. But the unsaturated polyester was very sensitive to the intensity of UV light. The flexural strength of vinylester was always superior to that of unsaturated polyester. The addition of the vinylester increased the flexural strength of blend system. -
In this studies, curing behavior and mechanical properties of tetrafunctional epoxy resin (4EP)/ fluorine-containing epoxy resin (FEP) blend systems was investigated with 4, 4'-diaminodiphenol methane (DDM) as a curing agent. The cure activation energies
$(E_a)$ ) were studied by Flynn-Wall-Ozawa's equation with dynamic DSC method. For the fracture toughness of the casting specimens, the critical stress intensity factor ($K_{IC}$ ) and the specific fracture energy ($G_{IC}$ ) were determined by fracture toughness test. -
A problem formulation and solution for design optimization of laminated composite channel section beam is presented in this study. The objective of this study is the determination of optimum section dimensions of composite laminated channel section beam which has equivalent flexural rigidities to flexural rigidities of steel channel section beam. The analytical model is based on the laminate theory and accounts for the material coupling for arbitrary laminate stacking sequence configuration. The model is used to determine the optimal section dimensions of composite channel section beam. The web height, flange width and thickness of the beam are treated as design variables. The solutions described are found using a global search algorithm, Genetic Algorithms (GA).
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In the manufacturing of large scale composite structures, the cost-effective processing and the enhancement of structural performance are critical. One of the most effective ways for this purpose is to use stitched multiaxial warp knitted (MWK) perform in the resin transfer molding process. This study reports the effect of stitching on the mechanical properties of MWK composites, and the feasibility processing of the thick U-beam structure utilizing the stitched preforms. Permeability of the preform, viscosity and cure property of the epoxy resin have been measured. The results of resin flow analysis has been used in determining the gate/vent locations of the RTM mold. Cross-sectional observation of the channel beam prototype demonstrated that the resin impregnation was almost complete, except for some surrounding area of stitched yarns.
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During resin transfer molding(RTM) process, in case of thick parts, resin flow and void formation should be modeled three dimensionally even though for parts of small thickness, resin flow and void formation can be modeled two dimensionally. In this study, numerical simulations of three dimensional mold filling and void formation during RTM process.
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The carbon fiber or glass fiber reinforced prepregs were manufactured using electrostatic flocking technology. The powder of high density polyethylene was used as a matrix. The base film of polyethylene was prepared using a fluidized bed of polyethylene powder under the high electric field. We obtained HDPE film with uniform thickness of minimum
$80\mu\textrm{m}$ . And the fibers were aligned on the molten HDPE film by the electroflocking process. The short fibers with 1mm were easily electrically charged and aligned under the high electric field. The carbon fibers with high conductivity were elasily electrically charged than the glass fibers with low conductivity. So lower electric field was needed for the carbon fibers. -
In this paper, an analytical model for the prediction of the elastic properties of multi-axial warp knit fabric (MWK) composites is proposed. The geometric limitation, effect of stitching fibers and design parameters of MWK composites are considered in the model. The elastic behavior of MWK composites was conducted by using an averaging method. The predicted elastic properties are in reasonably good agreement with experimental values. Finally the effect of stitching in the MWK composites are discussed.