• Title/Summary/Keyword: tool material

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The Micro Structure Characteristics of Coating Layer on SM490B with HVOF Coating (HVOF용사 코팅한 SM490B 코팅층의 미시조직 특성)

  • Nam Ki-Soo;Cho Won-ik;Yoon Myung-Jin;Kim Byung-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.80-86
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    • 2005
  • High velocity oxy-fuel thermally sprayed coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks. The hard WC phase in the coating resists to the wear while the soft metallic Co increases the adhesive and cohesive bonding properties. The coating properties deposited by the HVOF process are greatly dependent on the feedstock materials and processing parameters. The effects of the feedstock material and process coating parameters including the in-flight particle parameters and resultant coating microstructures were observed in this paper.

Morphological Analysis of the Rubbed Surface for Hydraulic Driving Material (유압구동 부재의 마찰면 형상해석)

  • 원두원;배효준;조연상;박흥식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.404-409
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    • 2000
  • The determination of surface morphology is believed to be extremely important in the areas of contact mechanics, adhesion and friction. In order to describe morphology of various rubbed surface, the wear test was carried out under different experimental conditions in lubricating wear. And fractal descriptors was applied to rubbed surface of hydraulic driving material with image processing system. These descriptors to analyze surface structure are fractal dimension. Surface fractal dimension can be determined by sum of intensity difference of surface pixel. Morphology of rubbed surface can be effectively obtained by fractal dimensions.

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The Noise Reduction of Industrial Blower due to Close Type Enclosure (밀폐형 방음상자에 의한 산업용 송풍기 소음 저감)

  • Cho, Tae-Jea
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.128-132
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    • 2008
  • The noise levels and individual employee noise exposure levels within a factory will determine the need for hearing conservation program. The difficulty in not having an effective hearing conservation program is the risk of hearing loss that employees may sustain. In the last few years the claims for hearing loss compensation have grown due to class action litigation brought against the employer and companies that have equipment in the factory alleged to have caused hearing loss. The Blower in the factory generates the noise of 98.3dB(A) in the frequency range of 2,000Hz, which may cause occupational hearing loss. By designing close type enclosures which are made of absorption material, about 24.4dB(A) reduction has been in the factory. It is demonstrated that this kind of enclosures can be effectively used to reduce the noise in the factory.

A study of characteristic of blank in the precision blanking process (정밀전단가공에서 소재특성에 관한 연구)

  • 정성재;이선봉;전영학;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.296-299
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    • 2002
  • The precision blanking of thin sheet metal is important process on production of precision electronic machine parts such as IC leadframe. In the blanking process, the factors that friction coefficient, tool clearance, material properties are the most important factors in the precision blanking process, because these factors affect the sheared face of product, side forces to punch during blanking process and surface condition after blanking process. So, many investigations have been performed. But, the former studies did not take up the characteristic of material. In this paper, in order to investigate the characteristic of blank, such as K(strength coefficient) and n(strain hardening coefficient), on the sheared face of blank and the side force to punch, FE-simulation has been analyzed by means of DEFORM-2D. To obtain input Parameters on FE-simulation, tensile and friction test has been done.

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The Study of Micro Fabrication using Picosecond Laser Ablation (피코초 레이저 어블레이션을 이용한 미세 가공 연구)

  • Noh, Ji-Whan;Sohn, Hyon-Kee;Suh, Jeong;Lee, Jae-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.2
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    • pp.25-28
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    • 2010
  • The micro fabrication on the mold material using picosecond laser ablation processing has been studied. We used the two kind of system with picosecond laser. First one is two mirror type scanner and telecentric f-theta lens. Second one is X-Y stage and objective lens. By using these system, the $100{\mu}m$ size chess patterning and $2{\mu}m$ size patterning was fabricated. Especially $2{\mu}m$ size patterning on the mold material can be used as the decorative rainbow color logo for industrial field. In this paper, it is proved the picosecond laser is effective tool for the laser ablation processing.

Third Harmonic Generation of Shear Horizontal Guided Waves Propagation in Plate-like Structures

  • Li, Weibin;Xu, Chunguang;Cho, Younho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.149-154
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    • 2016
  • The use of nonlinear ultrasonics wave has been accepted as a promising tool for monitoring material states related to microstructural changes, as it has improved sensitivity compared to conventional non-destructive testing approaches. In this paper, third harmonic generation of shear horizontal guided waves propagating in an isotropic plate is investigated using the perturbation method and modal analysis approach. An experimental procedure is proposed to detect the third harmonics of shear horizontal guided waves by electromagnetic transducers. The strongly nonlinear response of shear horizontal guided waves is measured. The accumulative growth of relative acoustic nonlinear response with an increase of propagation distance is detected in this investigation. The experimental results agree with the theoretical prediction, and thus providing another indication of the feasibility of using higher harmonic generation of electromagnetic shear horizontal guided waves for material characterization.

Study on Vacuum Casting and Cu Infiltration Powder Casting for Rapid Tooling (쾌속금형제작을 위한 진공주형과 동용침 분말주조기술에 관한 연구)

  • 임용관
    • Journal of Powder Materials
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    • v.7 no.2
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    • pp.102-109
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    • 2000
  • With the emergence of the 3D CAD, it is possible to create a physical part directly from a digital model by accumulating layers of a given material. The technology is being widely used for checking designs, to create master models for rapid tooling, and for reverse engineering. However, in general, a model created by rapid prototyping technology is made of soft material that cannot be used as mass prouduction hard tool. Newly developed powder casting is suitable for rapid-manufacturing metallic tools. Powder casting can serve as a promising rapid tooling method because of high density characteristics and low dimensional shrinkage below 0.1% during sintering and infiltration. Through this process, we have realized significant time and cost savings eliminating the expense of conventional prototype tooling process.

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Study on Evaluation of Material Property of Micro Handpiece for dentistry and Surface Quality (치과용 시술기구(Micro Handpiece)재료의 특성평가 및 표면품질에 대한 연구)

  • Son, Jae-Hwan;Han, Chang-Woo;Choi, Sang-Il;Kim, Yong-Jung;Choi, Chang-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.9 no.3
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    • pp.221-228
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    • 2006
  • As Industrialization gets more and more advanced, human technological medical apparatus for dentistry has been developed. Such a medical apparatus have to let precision revolution and torque control facilitate. Consequently, Development of Micro hand-piece with strong durability should be required. Moreover, It's also very important to evaluate performance of such a Micro hand-piece, Evaluation of Mechanical property of Material and ANOVA have been known as useful methods in the field of Quality Evaluation. For Verification of Quality Evaluation, It has been evaluated by One-way layout ANOVA based on the data of Surface Roughness Test. Anyhow, This test has been respectively carried out by 3 kinds of Test and Superior performance has appeared in the Test result.

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Topology Optimization using an Optimality Criteria Method (최적조건법에 의한 위상 최적화 연구)

  • 김병수;서명원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.8
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    • pp.224-232
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    • 1999
  • Topology optimization has evolved into a very efficient concept design tool and has been incorporated into design engineering processes in many industrial sectors. In recent years, topology optimization has become the focus of structural design community and has been researched and applied widely both in academia and industry. There are mainly tow approaches for topology optimization of continuum structures ; homogenization and density methods. The homogenization method is to compute is to compute an optimal distribution of microstructures in a given design domain. The sizes of the micro-calvities are treated as design variables for the topology optimization problem. the density method is to compute an optimal distribution of an isotropic material, where the material densities are treated as design variables. In this paper, the density method is used to formulate the topology optimization problem. This optimization problem is solved by using an optimality criteria method. Several example problems are solved to show the usefulness of the present approach.

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Efficiency Optimization Control of PMSM (PMSM 드라이브의 효율 최적화 제어)

  • Song, Jae-Joo;Lee, Jung-Chul;Han, Byung-Sung;Whang, Jong-Sun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.08a
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    • pp.55-58
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    • 2003
  • IPMSM (Interior Permanent Magnet Synchronous Motor) is widely used in many applications such as an electric vehicle, compressor drives of air conditioner and machine tool spindle drives. In order to maximize the efficiency in such applications, this paper is proposed the optimal control method of the armature current. The controllable electrical loss which consists of the copper loss and the iron loss can be minimized by the optimal control of the armature current. The minimization of loss is possible to realize efficiency optimization control for the proposed IPMSM The proposed control algorithm is applied to IPMSM drive system, the operating characteristics controlled by efficiency optimization control are examined in detail by simulation.

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