• Title/Summary/Keyword: tolerance analysis

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Robust Optimal Design of Disc Brake Based on Response Surface Model Considering Standard Normal Distribution of Shape Tolerance (표준정규분포를 고려한 반응표면모델 기반 디스크 브레이크의 강건최적설계)

  • Lee, Kwang-Ki;Lee, Yong-Bum;Han, Seung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1305-1310
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    • 2010
  • In a practical design process, the method of extracting the design space information of the complex system for verifying, improving, and optimizing the design process by taking into account the design variables and their shape tolerance is very important. Finite element analysis has been successfully implemented and integrated with design of experiment such as D-Optimal array; thus, a response surface model and optimization tools have been obtained, and design variables can be optimized by using the model and these tools. Then, to guarantee the robustness of the design variables, a robust design should be additionally performed by taking into account the statistical variation of the shape tolerance of the optimized design variables. In this study, a new approach based on the use of the response surface model is proposed; in this approach, the standard normal distribution of the shape tolerance is considered. By adopting this approach, it is possible to simultaneously optimize variables and perform a robust design. This approach can serve as a means of efficiently modeling the trade-off among many conflicting goals in the applications of finite element analysis. A case study on the robust optimal design of disc brakes under thermal loadings was carried out to solve multiple objective functions and determine the constraints of the design variables, such as a thermal deformation and weight.

Velocity and Acceleration Error Analysis of Planar Mechanism Due to Tolerances (기계시스템의 공차에 의한 속도 및 가속도 오차의 해석)

  • 이세정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.351-358
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    • 1994
  • A probabilistic model and analysis methods to determine the means and variances of the velocity and acceleration in stochastically-defined planar pin jointed kinematic chains are presented. The presented model considers the effect of tolerances on link length and radial clearance and uncertainty of pin location as a net effect on the link's effective length. The determination of the mean values and variances of the output variables requires the calculation of sensitivities of secondary variables with respect to the random variables. It is shown that this computation is straightforward and can be accomplished by a conventional kinematic analysis package with minor modification. Thus, the concepts of tolerance and clearance have been captured by the model and analysis. The only input data are the nominal linkage model and statistical information. The "effective link length" model is shown to be applicable to both analytical solution and Monte Carlo simulation. The results from both methods are compared. This paper Ksolves the higher-order kinematic problems for the probabilistic design analysis of stochastically-defined mechanisms.echanisms.

System Reliability Analysis for Nonnormal Distributions and Optimization Using Experimental Design Technique (실험계획법을 이용한 비정규 분포에 대한 신뢰도 계산 방법과 최적 설계에의 적용)

  • Seo, Hyun-Seok;Chang, Jin-Ho;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.327-332
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    • 2001
  • An experimental design technique is developed for estimating the moments of system response functions. It is easy to implement and provides accurate results compared with other traditional methods. It is based on the work of Taguchi, later improved by D'Errico and Zaino. The existing experimental techniques, however, is applicable only for normally distributed cases. In this article the three-level Taguchi method is extended to obtain optimum choice for levels and weights to handle nonnormal distributions. A systematic procedure for reliability analysis is then proposed by using the Pearson system and the narrow system reliability bounds. Illustrative examples including a tolerance optimization problem are shown very accurate comparing with those by Monte-Carlo simulations and the first-order reliability method.

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A New Full-Aperture Reflective Null Measuring Method for Conformal Dome

  • Yan, Xudong;Wang, Junhua;Xu, Min
    • Journal of the Optical Society of Korea
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    • v.20 no.1
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    • pp.174-179
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    • 2016
  • In this paper, a novel full-aperture reflective null measuring method is proposed to detect the transmission wavefront of a conformal dome surface. An aspheric compensator is designed and placed behind the dome to reflect the aspheric testing wave back to the same path. To ensure the feasibility of this method, tolerance analysis is conducted, and guidance to assembly is given accordingly. The accuracy of this method is verified to be λ/30 (λ =3.39 μm) by Monte Carlo algorithm. In addition, the influence of different error factors, including the thickness error and decenter error of the dome, on the testing wavefront is analyzed. Simulation and experiment indicate that this method is practical and simple, and can measure the conformal domes precisely and comprehensively.

Comparative Study of Map Generalization Algorithms with Different Tolerances (임계치 설정에 따른 지도 일반화 기법의 성능 비교 연구)

  • Lee, Jae-Eun;Park, Woo-Jin;Yu, Ki-Yun
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2010.04a
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    • pp.19-21
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    • 2010
  • In this study, regarding to the generalization of the map, we analyze how the different tolerances influence on the performances of linear generalization operators. For the analysis, we apply the generalization operators, especially two simplification algorithms provided in the commercial GIS software, to 1:1000 digital topographic map for analyzing the aspect of the changes in positional error depending on the tolerances. And we evaluate the changes in positional error with the quantitative assessments. The results show that the analysis can be used as the criteria for determining proper tolerance in linear generalization.

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Lens Design of Camera through Optimization of the Third Order Seidel Aberration and Statistical Tolerance Analysis

  • Lee, Kyutae;Kim, Young-Joo;Kim, Youngwoon
    • Journal of the Optical Society of Korea
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    • v.20 no.3
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    • pp.413-426
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    • 2016
  • There has been much advancement in the field of aerial cameras for geographical features with the help of drones, image processing power and computer aided optical programs. In this study, we propose a new optical lens design technique which minimizes the amount of ‘the third order Seidel aberration’ for enhancing MTF. In addition, we suggest a new optical lens design which stabilizes the mass-production yield through R.S.M and has robustness secure through the Taguchi method. Eventually, the image processing algorithm of stereo matching is implemented in order to evaluate whether the proposed lens design result meets adequate specifications for the use of dual aerial photographs or not. This paper provides good guidance for the optical design by development of experiments.

SHAPE OPTIMIZATION OF A Y-MIXING VANE IN NUCLEAR FUEL ASSEMBLY (핵연료 봉다발내 Y 혼합날개의 형상최적설계)

  • Jung, S.H.;Kim, K.Y.;Kim, K.H.;Park, S.K.
    • Journal of computational fluids engineering
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    • v.14 no.2
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    • pp.1-8
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    • 2009
  • The purposes of present work are to analyze the convective heat transfer with three-dimensional Reynolds-averaged Navier-Stokes analysis, and to optimize shape of the mixing vane taken tolerance into consideration by using the analysis results. Response surface method is employed as an optimization technique. The objective function is defined as a combination of heat transfer rate and inverse of pressure drop. Two bend angles of mixing vane are selected as design variables. Thermal-hydraulic performances have been discussed and optimum shape has been obtained as a function of weighting factor in the objective function. The results show that the optimized geometry improves the heat transfer performance far downstream of the mixing vane.

Reliability Analysis and Fault Tolerance Strategy of TMR Real-time Control Systems (TMR 실시간 제어 시스템의 내고장성 기법 및 신뢰도 해석)

  • Kwak, Seong-Woo;You, Kwan-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.8
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    • pp.748-754
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    • 2004
  • In this paper, we propose the Triple Modular Redundancy (TMR) control system equipped with a checkpoint strategy. In this system, faults in a single processor are masked and faults in two or more processors are detected at each checkpoint time. When faults are detected, the rollback recovery is activated to recover from faults. The conventional TMR control system cannot overcome faults in two or more processors. The proposed system can effectively cope with correlated and independent faults in two or more processors. We develop a reliability model for this TMR control system under correlated and independent transient faults, and derive the reliability equation. Then we investigate the number of checkpoints that maximizes the reliability.

Cloning, Characterization, and Functional Analysis of Maize DEHYDRIN2

  • Paek, Nam-Chon;Jung, Hun-Ki
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.47 no.2
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    • pp.116-122
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    • 2002
  • Dehydrins (LEA Dll proteins) are one of the typical families of plant proteins that accumulate in response to dehydration, cold stress, abscisic acid, or during seed maturation. A 1.3-kb cDNA was cloned from a cDNA expression library of 5-day-old germinating maize scutellums under drought stress. The deduced protein sequence indicated a dehydrin gene encoding SK$_3$ LEA protein typically expressed during cold acclimation, but not by drought stress in barley and wheat. Thus, it was named maize DEHYDRIN2 (ZmDhn2). It accumulates rapidly and highly in drought-stressed scutellum and leaf tissues at any stage, but not under cold stress. ZmDhn2 gene was transformed into Arabidopsis thaliana for functional analysis under drought condition. From electrolyte leakage test, no significant difference showed between wild type and transformants under normal growth condition, but the leakage level of electrolyte in wild type plants was about 3 times as high as that in the transformed plants under drought stress. It suggests that ZmDHN2 playa role in increasing drought tolerance.

Estimations of Measurement System Variability and PTR under Non-normal Measurement Error (비정규 측정오차의 경우 측정시스템 변동과 PTR 추정)

  • Chang, Mu-Seong;Kim, Sang-Boo
    • Journal of Korean Society for Quality Management
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    • v.35 no.1
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    • pp.10-19
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    • 2007
  • ANOVA is widely, used for measurement system analysis. It assumes that the measurement error is normally distributed, which nay not be seen in some industrial cases. In this study the estimates of the measurement system variability and PTR (precision-to-tolerance ratio) are obtained by using weighted standard deviation for the case where the measurement error is non-normally distributed. The Standard Bootstrap method is used foy estimating confidence intervals of measurement system variability and PTR. The point and confidence interval estimates for the cases with normally distributed measurement error are compared to those with non-normally distributed measurement errors through computer simulation.