• 제목/요약/키워드: tape casting method

검색결과 92건 처리시간 0.028초

Tape casting 법을 이용한 적층형 세라믹 액츄에이터의 제작 (Fabrication of Multilayer Ceramic Actuator using Tape Casting Method)

  • 하문수;이동만;정순종;김인성;민복기;송재성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 하계학술대회 논문집 Vol.3 No.2
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    • pp.556-560
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    • 2002
  • The rheological characteristics of PNN-PZT ceramics with high electromechanical coupling factor and electricstrictive constant was investigated. Green sheets of piezoelectric PNN-PZT ceramics were made by tape-casting method with controlling the mixing ratio of a dispersant, an organic binder, and a plasticizer. When the dispersant content was 1 wt.%, the slurry showed the best rheological characteristics for tape casting. The amounts of the plasticizer and the binder was simultaneously varied in the ranges of 1.5~18 and 3~9 wt.%, respectively. When both the plasticizer and binder of 6 wt.% mixed in the solution, respectiveley, the highest green density of the sheet was obtained without macrodefects. Multilyered structures of PNN-PZT/Ag-Pd were successfully fabricated using the optimized tape casting condition. The polarization behavior of these actuators seemed to similar to typical electricstrictive polarization behavior. The multilayer ceramic actuator is about $0.6{\times}10^{-3}$ of strain.

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용매세척건조법에 의한 PZT 테입 제조 (Preparation of PZI Tapes by Solvent Washing Dry Method)

  • 신효순;윤석진;김현재
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 춘계학술대회 논문집
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    • pp.300-303
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    • 1999
  • For the fast dry of the aqueous tape, the process which water was replaced by organic solvent was proposed. So-called, it was the solvent washing dry, Three organic solvents (methanol, ethanol, and acetone) were selected for the washing solvent. The weight loss of the washed tapes was measured to evaluate the dry rate of the tapes and dried tapes were examined the generation of the cracks with the variations of the organic solvent and the washing time. Methanol, ethanol, and acetone were all available organic solvents for this method. The tapes washed in methanol, ethanol, and acetone were dried rapidly for twenty minutes. After thirty minutes, the weight losses were not any more. The solvent of the lower surface tension can decreases the crack of dried tape. If solvent substitutes water completely, though it was fast dried, crack can be eliminated. The tape casting system was designed for the solvent washing dry and prepared. An homogeneous tape was established by continuous tape casting process.

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Tape Casting에 의한 fluormica계 제조 및 특성 저온 소결 기판의 제조 및 특성 (Fabrication and Characteristics of Low Temperature Firing Substrate by Tape Casting in Fluormica System)

  • 박대현;최정헌;강원호;김병익
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 춘계학술대회 논문집
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    • pp.673-676
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    • 1999
  • We fabricated green sheet by tape casting method with fluormica glass-ceramic powders for fabrication of low temperature co-firing substrate. After ball milling with organic additives, we investigated green strength and density of green sheets which were casted by doctor blade machine. Green sheets were sintered at 700 ~ 1,00$0^{\circ}C$ for 1 ~3hrs. Microstructure, linear shrinkage and dielectric constant of substrates were surveyed.

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Effects of Debinding Atmosphere on Properties of Sintered Reaction-bonded Si3N4 Prepared by Tape Casting Method

  • Park, Ji-Sook;Lee, Sung-Min;Han, Yoon-Soo;Hwang, Hae-Jin;Ryu, Sung-Soo
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.622-627
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    • 2016
  • The effects of the debinding atmosphere on the properties of sintered reaction-bonded $Si_3N_4$ (SRBSN) ceramics prepared by tape casting method were investigated. Si green tape was produced from Si slurry of Si powder, using 11.5 wt% polyvinyl butyral as the organic binder and 35 wt% dioctyl phthalate as the plasticizer. The debinding process was conducted in air and $N_2$ atmospheres at $400^{\circ}C$ for 4 h. The nitridation process of the debinded Si specimens was performed at $1450^{\circ}C$, followed by sintering at $1850^{\circ}C$ and 20 MPa. The results revealed that the debinding atmosphere had a significant effect on $Si_3N_4$ densification and thermal conductivity. Owing to the higher sintered density and larger grain size, the thermal conductivity of $Si_3N_4$ specimens debinded in air was higher than that of the samples debinded in $N_2$. Thus, debinding in air could be suitable for the manufacture of high-performance SRBSN substrates by tape casting.

Tape Casting법을 이용한 W-Cu, Mo-Cu 박판소재 제조 (Manufacturing of W-Cu and Mo-Cu Sheet by Tape Casting Method)

  • 박치완;장건익;김태형;우용원
    • 열처리공학회지
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    • 제17권5호
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    • pp.293-298
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    • 2004
  • For the application of heat sink device, the green sheets of powder of W-XCu and Mo-XCu composites were fabricated by tape casting technique. The mixing ratio of powder and binder was 6:4. The green sheet was shrinked up to 10~20% after sintering and the maximum relative density was above 95%. Thermal conductivity and Thermal expansion systematically increased with increasing Cu contents. The maximum thermal conductivity of W-20wt.%Cu was about 206[W/mK].

분말의 함량 및 적층공정이 Tape Casting법으로 제조된 Ni-Zn Ferrite의 물성에 미치는 영향 (Effect of Solid Loading and Lamination Process on the Properties of Ni-Zn Ferrite Made by Tape Casting Method)

  • 이창호;김경용;이창호;김경용
    • 한국세라믹학회지
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    • 제31권6호
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    • pp.595-600
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    • 1994
  • Ni0.3Zn0.7Fe2O4 ferrite specimens were fabricated by dry pressing and tape casting method. The properties of each specimen were measured and compared. In order to design and manufacture the chip devices effectively, one important criterion can be that the sintered density of the laminated body should approach close to that of the dry pressed body which is regarded as standard. This requirement could be satisfied by controlling the solid loading of the ferrite sheet, lamination temperature and pressure. Using the optimum conditions (solid loading 55 wt%, lamination temperature 6$0^{\circ}C$, lamination pressure 400 kg/$\textrm{cm}^2$, sintered at 125$0^{\circ}C$ 2h) a sintered ferrite, with the density of 5.18g/㎤ and permeability of 1390 at 0.5 MHz, were obtained.

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Optimization of Binder Burnout for Reaction Bonded Si3N4 Substrate Fabrication by Tape Casting Method

  • Park, Ji Sook;Lee, Hwa Jun;Ryu, Sung Soo;Lee, Sung Min;Hwang, Hae Jin;Han, Yoon Soo
    • 한국세라믹학회지
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    • 제52권6호
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    • pp.435-440
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    • 2015
  • It is a challenge from an industrial point of view to fabricate silicon nitride substrates with high thermal conductivity and good mechanical properties for power devices from high-purity Si scrap powder by means of thick film processes such as tape casting. We characterize the residual carbon and oxygen content after the binder burnout followed by nitridation as a function of the temperature in the temperature range of $300^{\circ}C-700^{\circ}C$ and the atmosphere in a green tape sample which consists of high-purity Si powder and polymer binders such as polyvinyl butyral and dioctyl phthalate. The optimum condition of binder burnout is suggested in terms of the binder removal temperature and atmosphere. If considering nitridation, the burnout of the organic binder in air compared to that in a nitrogen atmosphere could offer an advantage when fabricating reaction-bonded $Si_3N_4$ substrates for power devices to enable low carbon and oxygen contents in green tape samples.

대용량 프리폴리머 중합공정의 영향인자 평가 및 예측모델 개발에 관한 연구 (A Study on Effect of Process Parameters and Development of Prediction Model for Prepolymer Mass Production)

  • 하경호;강대민
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.81-88
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    • 2014
  • Synthetic products such as casting tape and splints are rapidly replacing conventional plaster casts to treat orthopedic patients. Most synthetic products are produced through a polymerization process with related chemical agents. In this study, the effect of the process parameters on the residual NCO content within a prepolymer for casting tape and the hardening temperature for casting tape were experimentally evaluated. In order to verify the effects of the process parameters, an experimental method was adopted. From an S/N ratio analysis, optimal parameter combinations were determined to produce a pre-polymer with a suitable residual NCO content and alower hardening temperature. Prediction models for the NCO content and the hardening temperature were developed and confirmed.

옥살산염법에 의한 (Bi, Pb)-2223계 초전도 분말 합성과 후막 제조 (The Powder Synthesis of (Bi,Pb)-2223 System Superconductor by Oxalate Method and Thick Film Preparation)

  • 하성원;김형태;이응상
    • 한국세라믹학회지
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    • 제34권10호
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    • pp.1083-1091
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    • 1997
  • 반응성이 좋은 미분말의 고온 초전도상을 얻고자 액상 합성법 중의 하나인 옥살산염법을 이용하였다. 본 방법을 사용하여 합성 분체의 초기 형상과 입도를 제어하였고, 개선된 균일성을 가진 Bi(Pb)-Sr-Ca-Cu-O 초전도 분말을 제조할 수 있었다. 합성된 산화물 초전도체 분말의 특성 및 pellct으로 성형후 열처리한 시편의 미세구조와 전기적특성을 조사하였다. 또한, Tape casting법에 의해 후막을 제작하여 미세구조와 전기적 특성을 관찰하였다. 합성된 분말의 입자 크기는 100~300nm 이하의 구형이었으나 대부분이 1~3 ${\mu}{\textrm}{m}$ 크기로 응집되어 있었다. 84$0^{\circ}C$로 72시간 동안 열처리한 괴상 시편의 임계저항온도는 110K였으며, 열처리한 후막의 임계전류는 각각 0.6A, 1.9A였다.

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