• 제목/요약/키워드: stress recovery

검색결과 659건 처리시간 0.027초

급냉응고된 과공정 Al-Si합금의 고온변형특성에 관한 연구 (High Temperature Deformation Behavior of Rapid-Solidification Processed Al-18Si Alloy)

  • 김성일
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2000년도 춘계학술대회논문집
    • /
    • pp.183-186
    • /
    • 2000
  • The high temperature deformation behavior of spray-formed Al-19wt%Si-1.87wt%Mg-0.085wt.%Fe alloy was studied by torsion testing in the strain rate range of 0.001-1 sec-1 and in the temperature range of 300-500 $^{\circ}C$. The relationship between stress temperature and strain rate is expressed using the Power law. the behavior of dynamic recrystallization is showed in 300-35$0^{\circ}C$, 1-0.1sec-1 and the behavior of dynamic recovery is showed in 450-50$0^{\circ}C$, 0.01-0.001sec-1 The size of Si particles is mall when the temperature is low and the strain rate is high. The strain rate sensitivity(m) and the apparent activation energy(Q) indicate the dependence on strain rate and temperature for flow stress respectively. The hot ductility is high when m is high and Q is low. The maps of strain rate sensitivity and apparent activation energy suggest the optimum processing conditions.

  • PDF

스테인리스 강 클리드 알루미늄 판재의 일축인장시 변형거동 (EEFORMATION BEHAVIOR OF STAINLESS STEEL-CLAD ALUMINUM SHEET METALS UNDER UNIAXIAL TENSION)

  • 최시훈;김근환;오규환;이동녕
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1995년도 추계학술대회논문집
    • /
    • pp.69-75
    • /
    • 1995
  • The deformation behavior of stainless steel-clad aluminum sheet metals under uniaxial tension has been investigated. The differences in mechanical properties such as elastic modulus, flow stress and plastic strain ratio, of component layers of the composite sheet gave rise to warping of the tensile specimens. The warping has been analyzed by FEM and the total force and momentum equilibria. The analyzed radii of curvature of the warped specimens were smaller than the measured data possibly due to elastic recovery during unloading. The differences in mechanical properties may also give rise to transverse stresses in the component layers. The transverse stresses have been analyzed on the assumption of isostrain and by the FEM in which the warping has been taken into account. The transverse stresses calculated by the FEM were lower than those by the isostrain hypothesis due to stress relaxation by the warping and turned out to be negligible compared with the longitudinal stresses. Consequently, the flow stresses of the composite sheets follow the rule of mixtures.

  • PDF

판재 성형에 미치는 damping의 영향 고찰 (Consideration of Damping Effect on Sheet Metal Forming)

  • 이상욱;양동열;정완진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1997년도 춘계학술대회논문집
    • /
    • pp.188-191
    • /
    • 1997
  • In the recent sheet metal forming simulations, it increases to adopt the dynamic explicit method for an effective computation and the elastic-plastic formulation for stress recovery. It is inevitable in the dynamic explicit method that some noises occur and sometimes partly spoil results of simulations. It is severer when complicated contact conditions are included in simulations. An effective method to control these noises is introduction of damping effects. In this paper, the concept of contact damping is introduced in order to suppress noises due to complicated contact conditions. This is checked by analyzing a simple sheet metal forming process(U-bending). From the computational results, it is shown that the contact damping can effectively control the noises due to contacts and develop more reliable internal stress states.

  • PDF

U-bending에서의 DP780 강판의 스프링백 거동 연구 (Investigation of Springback Behavior of DP780 Steel Sheets after the U-bending Process)

  • 최민국;허훈
    • 소성∙가공
    • /
    • 제21권6호
    • /
    • pp.384-388
    • /
    • 2012
  • Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

철구조물의 설계방법에 대한 비교 연구 (Comparative Study of Design Methods for Manufacturing of Steel Structure)

  • 김동권;최재승;황석환
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2000년도 추계학술대회논문집A
    • /
    • pp.357-362
    • /
    • 2000
  • Allowable stress design(ASD) method has been widely used to design steel structures such as boiler and heat recovery steam generator(HRSG) of power plant. However, many researchers are recently intrested in road and resistance factor design(LRFD) method which may take the place of ASD. In this work, the weight calculation of steel structure was compared when ASD and LRFD were applied respectively. For the calculation of weight of steel structure, computer program was developed and applied to obtain beam weight. Using this program and GTSTRUDL, structural design program, weight of steel structure is calculated. As a result of weight calculation, maximum 5.4% of weight reduction is achieved among examples of this study by applying LRFD comparing with the result of ASD, and those results quite dependent on the applied load and member classification.

  • PDF

접촉감쇠의 수식화 및 외연적 유한요소법에의 적용 (Formulation of the Contact Damping and its Application to the Explicit Finite Element Method)

  • 이상욱;양동열;정완진
    • 소성∙가공
    • /
    • 제8권3호
    • /
    • pp.306-312
    • /
    • 1999
  • In the recent sheet metal forming simulations, it increases to adopt the dynamic explicit method for an effective computation and the elastoplastic formulation for stress recovery. It is inevitable in the dynamic explicit method that some noises occur, which sometimes partly spoil results of simulations. This phenomenon becomes severer when complicate contact conditions are included in simulations. In commercial dynamic codes, the concept of contact damping is introduced. However, the formulation process of it is not revealed well. In this paper, a contact damping method is formulated in order for effectively suppressing noises occurring due to complicated contact conditions. This is checked by analyzing a simple sheet metal stamping process (U-draw bending). From the computational results, it is shown that the contact damping can effectively control the noises due to contacts, especially when considering the sheet thickness, and help to develop more reliable internal stress states, which result in more realistic shapes after springbank.

  • PDF

Improved Zero-Current-Switching(ZCS) PWM Switch Cell with Minimum Additional Conduction Losses

  • Park, Hang-Seok;Cho, B.H.
    • Journal of Power Electronics
    • /
    • 제1권2호
    • /
    • pp.71-77
    • /
    • 2001
  • This paper proposes a new zero-current switching (ZCS) pulse-width modulation (PWM) switch cell that has no additional conduction loss of the main switch. In this cell, the main switch and the auxiliary switch turn on and turn off under zero current condition. The diodes commutate softly and the reverse recovery problems are alleviated. The conduction loss and the current stress of the main switch are minimized, since the resonating current stress of the main switch are minimized, since the resonating current for the soft switching does not flow through the main switch. Based on the proposed ZCS PWM switch cell, a new family of DC to DC PWM converters is derived. The new family of ZCS PWM converters is suitable for the high power applications employing IGBTs. Among the new family of DC to DB PWM converters, a boost converter was taken as an example and has been analyzed. Design guidelines with a design example are described and verified by experimental results from the 2.5 kW prototype converter operating at 40 kHz.

  • PDF

An Accurate Gate-level Stress Estimation for NBTI

  • Han, Sangwoo;Lee, Junho;Kim, Byung-Su;Kim, Juho
    • JSTS:Journal of Semiconductor Technology and Science
    • /
    • 제13권2호
    • /
    • pp.139-144
    • /
    • 2013
  • Negative bias temperature instability (NBTI) has become a major factor determining circuit reliability. The effect of the NBTI on the circuit performance depends on the duty cycle which represents the stress and recovery conditions of each device in a circuit. In this paper, we propose an analytical model to perform more accurate duty cycle estimation at the gate-level. The proposed model allows accurate (average error rate: 3%) computation of the duty cycle without the need for expensive transistor-level simulations Furthermore, our model estimates the waveforms at each node, allowing various aging effects to be applied for a reliable gate-level circuit aging analysis framework.

Zero-Voltage-Transition Synchronous DC-DC Converters with Coupled Inductors

  • Rahimi, Akbar;Mohammadi, Mohammad Reza
    • Journal of Power Electronics
    • /
    • 제16권1호
    • /
    • pp.74-83
    • /
    • 2016
  • A new family of zero-voltage-transition converters with synchronous rectification is introduced in this study. Soft switching condition for all the converter operating points is provided in the proposed converters. The reverse recovery losses of the rectifier switch body diode are also eliminated. In comparison with the main switch voltage stress, the auxiliary switch voltage stress is reduced significantly. The auxiliary switch does not need the floating gate drive. The auxiliary inductor is coupled with the main converter inductor, and the leakage inductor is used as the resonance inductor. Thus, all inductors of the proposed converter can be implemented on a single core. The other features of the proposed converters include no extra voltage and current stresses on the main converter semiconductor elements. Theoretical analysis for a synchronous buck converter is presented in detail, and the validity of the theoretical analysis is justified with the experimental results of a prototype buck converter with 180 W and 80 V to 30 V.

Lossless Snubber with Minimum Voltage Stress for Continuous Current Mode Tapped-Inductor Boost Converters for High Step-up Applications

  • Kang, Jeong-Il;Han, Sang-Kyoo;Han, Jonghee
    • Journal of Power Electronics
    • /
    • 제14권4호
    • /
    • pp.621-631
    • /
    • 2014
  • To invigorate the tapped-inductor boost (TIB) topology in emerging high step-up applications for off-grid products, a lossless snubber consisting of two capacitors and three diodes is proposed. Since the switch voltage stress is minimized in the proposed circuit, it is allowed to use a device with a lower cost, higher efficiency, and higher availability. Moreover, since the leakage inductance is fully utilized, no effort to minimize it is required. This allows for a highly productive and cost-effective design of the tapped-inductor. The proposed circuit also shows a high step-up ratio and provides relaxation of the switching loss and diode reverse-recovery. In this paper, the operation is analyzed in detail, the steady-state equation is derived, and the design considerations are discussed. Some experimental results are provided to confirm the validity of the proposed circuit.