• Title/Summary/Keyword: statistical quality control

Search Result 633, Processing Time 0.028 seconds

Comparison of Statistical Process Control Techniques for Short Production Run (단기 생산공정에 활용되는 SPC 기법의 비교 연구)

  • Seo, Sun-Keun;Lee, Sung-Jae;Kim, Byung-Tae
    • Journal of Korean Society for Quality Management
    • /
    • v.28 no.2
    • /
    • pp.70-88
    • /
    • 2000
  • Short runs where it is neither possible nor practical to obtain sufficient subgroups to estimate accurately the control limit are common in modem business environments. In this study, the standardized control chart, Hillier's exact method, Q chart, EWMA(Exponentially Weighted Moving Average) chart for Q statistics and EWMA chart for mean and absolute deviation among many SPC(Statistical Process Control) techniques for short runs have been reviewed and advantages and disadvantages of these techniques are discussed. The simulation experiments to compare performances of these variable charts for process mean and variations are conducted for combination of subgroup size, scale and timing of shifts of process mean an/or standard deviation. Based upon simulation results, some guidelines for practitioners to choose short run SPC techniques are recommended.

  • PDF

Classroom lecture monitoring case study

  • Baik, Jai-Wook;Yang, Geun-Dae
    • Journal of the Korean Data and Information Science Society
    • /
    • v.19 no.4
    • /
    • pp.1191-1200
    • /
    • 2008
  • Recently classroom monitoring is becoming important since the lecture is being held in the classroom and academic institutions are interested in the quality assurance. Some institutions have adopted ISO 9000 systems and constructed monitoring system through measurement, analysis and improvement. In this study quality assurance problems in academic institutions and the requirements of ISO 9001:2000 will be briefly discussed. Next we will investigate how to monitor the lecture in the classroom(in-class) using statistical process control techniques such as control charts. Then case study will be given to illustrate the technique to use appropriate statistics. Finally how to monitor the learning process during in-class and after-class will be proposed.

  • PDF

A Study on the manufacturing process using the sensitivity analysis of stochastic network (감도분석에 의한 제조공정연구)

  • 박기주
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.24 no.63
    • /
    • pp.65-77
    • /
    • 2001
  • A more technical perspective is needed in estimating the effect of the Manufacturing Process for improving the Productivity, there are many statistical evaluation methods, convenience sampling, frequencies, histogram, QC seven tools, control chart etc. It is more important for the companies to use six sigma to reduce defective and improve the process control than the technical definition as a disciplined quantitative approach for improvement of process control and a new way of quality innovation. Process network analysis is a technique which has the potentiality for a wide use to improve the manufacturing process which other techniques can't be used to analyze effectively. It has some problems to analyze the process with feedback loops. The branch probabilities during quality inspections depend upon the number of times the product has been rejected. This paper presents how to improve the manufacturing process by statistical process control using branch probabilities, Moment Generating Function(MGF) and Sensitivity Equation.

  • PDF

Multivariate EWMA Control Charts for Monitoring Dispersion Matrix

  • Chang Duk-Joon;Lee Jae Man
    • Communications for Statistical Applications and Methods
    • /
    • v.12 no.2
    • /
    • pp.265-273
    • /
    • 2005
  • In this paper, we proposed multivariate EWMA control charts for both combine-accumulate and accumulate-combine approaches to monitor dispersion matrix of multiple quality variables. Numerical performance of the proposed charts are evaluated in terms of average run length(ARL). The performances show that small smoothing constants with accumulate-combine approach is preferred for detecting small shifts of the production process.

AN INVESTIGATIVE STUDY ON THE COMBINING SPC AND EPC (SPC와 EPC 통합에 관한 조사연구)

  • 김종걸;정해운
    • Proceedings of the Safety Management and Science Conference
    • /
    • 1999.11a
    • /
    • pp.217-236
    • /
    • 1999
  • Engineering process control (EPC) is one of the techniques very widely used in process. EPC is based on control theory which aims at keeping the process on target. Statistical process control (SPC), also known as statistical process monitoring. The main purpose of SPC is to look for assignable causes (variability) in the process data. The combined SPC/EPC scheme is gaining recognition in the process industries where the process frequently experiences a drifting mean. This paper aims to study the difference between SPC and EPC in simple terms and presents a case study that demonstrates successful integration of SPC and EPC for a product in drifting industry. Statistical process control (SPC) monitoring of the special causes of a process, along with engineering feedback control such as proportional-integral-derivative (PID) control, is a major tool for on-line quality improvement.

  • PDF

Developing the Linkage System Between Statistical Quality Control and ISO 9000 Series (통계적 품질관리와 ISO 9000 시리즈와의 연결시스템 개발)

  • 김형준;오성균
    • Journal of the Korea Society of Computer and Information
    • /
    • v.3 no.4
    • /
    • pp.174-192
    • /
    • 1998
  • These day in the Quality Assurance System, it required that computer system is able to utilize SQC and ISO 9000 series, just then. However. because SQC is necessary to special branch of statistical experience, it is very hard to use and have a bound in that apply to practical business. Therefor in this paper, we proposed the software system which is control, at the same time, SQC and ISO 9000 series, in addition to avail without statistical knowledge. For the shake of this point, the substance of this study is largely separated dual part that ISO 9000 system for which is limited to use design of basic system, test, experiment, tracking incongruent part, analysis condemned goofs, and SQC system for which is to limited to use control chart, estimate, statistical testing, design of experiment(DOE) which used to commonly in Quality Control System. Expected efficiency of this paper is to set Qualify Management System, transfer qualify consciousness, satisfy the customer, increase reliability, in particular, it is expected that it is very useful to minor enterprises of manufacturing-centered.

  • PDF

Determination of Quality Cost Policy under the Multiple Assignable Causes (다중이상원인하의 경제적 품질비용 정책결정)

  • Kim Kyewan;Park Ji Yeon;Yun Deok Kyun
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.1-8
    • /
    • 2002
  • At present, company has to produce a product that consumer like with a competitive price, a good quality, and a fitting time to supply. Process control and qualify control are very important to supply with a product uniformly and inexpensively In this paper, the characteristic of product quality is monitored by control chart during the machining process and construction of quality control cycle is considered to divide into two types in this case that different assignable causes lead to shifts having different magnitudes. Then we are intended to find a process shift magnitude which has economical quality cost policy and are considered to quality cost functions to find a process shift magnitude. Those costs are categorized into the well-known categories of prevention, appraisal, and internal failure and external failure. This paper ends with numerical examples that demonstrate the usefulness of the model.

  • PDF

A Selectively Cumulative Sum(S-CUSUM) Control Chart (선택적 누적합(S-CUSUM) 관리도)

  • Lim, Tae-Jin
    • Journal of Korean Society for Quality Management
    • /
    • v.33 no.3
    • /
    • pp.126-134
    • /
    • 2005
  • This paper proposes a selectively cumulative sum(S-CUSUM) control chart for detecting shifts in the process mean. The basic idea of the S-CUSUM chart is to accumulate previous samples selectively in order to increase the sensitivity. The S-CUSUM chart employs a threshold limit to determine whether to accumulate previous samples or not. Consecutive samples with control statistics out of the threshold limit are to be accumulated to calculate a standardized control statistic. If the control statistic falls within the threshold limit, only the next sample is to be used. During the whole sampling process, the S-CUSUM chart produces an 'out-of-control' signal either when any control statistic falls outside the control limit or when L -consecutive control statistics fall outside the threshold limit. The number L is a decision variable and is called a 'control length'. A Markov chain approach is employed to describe the S-CUSUM sampling process. Formulae for the steady state probabilities and the Average Run Length(ARL) during an in-control state are derived in closed forms. Some properties useful for designing statistical parameters are also derived and a statistical design procedure for the S-CUSUM chart is proposed. Comparative studies show that the proposed S-CUSUM chart is uniformly superior to the CUSUM chart or the Exponentially Weighted Moving Average(EWMA) chart with respect to the ARL performance.

Optimization Methodology Integrated Data Mining and Statistical Method (데이터 마이닝과 통계적 기법을 통합한 최적화 기법)

  • Jung, Hey-Jin;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
    • /
    • 2006.11a
    • /
    • pp.205-210
    • /
    • 2006
  • Nowaday manufacture technology and manufacture environment are changing rapidly. By development of computer and enlargement of technique, most of manufacture field are computerized. It is measured automatically do much quality characteristics thereby and great many data happen in a day. corporations is important if have gotten fast information that are useful from wide data to go first in international competition according to these change. Statistical process control(SPC) techniques are used as a problem solution tool at manufacturing process until present. However, this statistical methods is not applied more extensively because have much restrictions in realistic problem. In this paper, wish to develop more realistic and scientific new statistical design techniques doing to integrate data mining(DM) and statistical methods by the alternative to cope these problem. First step selects significant factor using DM techniques from datas of manufacturing process including much factors and second step wish to find optimum of process after get the estimated response function through response surf ace methodology(RSM) that is statistical techniques.

  • PDF

Optimal Filter Design Approach to Statistical Process Control (통계적 공정 관리를 위한 일반 선형 필터의 최적 설계)

  • Chin Chang-Ho;Apley Daniel W.
    • Proceedings of the Korean Society for Quality Management Conference
    • /
    • 2006.04a
    • /
    • pp.313-318
    • /
    • 2006
  • Many control charting methods for both i.i.d and autocorrelated data can be viewed as charting the output of a linear filter applied to the process data. We propose a generalization of this concept, in which the filter parameters are optimally selected to minimize the out-of-control ARL while constraining the in-control ARL to some desired value. A number of interesting characteristics of the optimal fitters are discussed.

  • PDF