• 제목/요약/키워드: stainless steel coating

검색결과 192건 처리시간 0.031초

인발가공된 스테인리스강선의 표면특성에 미치는 Ni코팅의 영향 (Effects of Ni Coating on the Surface Characteristics of Drawed Stainless Steel Wire)

  • 최한철
    • 한국표면공학회지
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    • 제36권5호
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    • pp.398-405
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    • 2003
  • The stainless steel wire requires good corrosion resistance and mechanical properties, such as drawing ability, combined with a high resistance to corrosion. For increasing drawing ability of stainless steel, Ni coating methods have been used in this study. However, there is no information on the electrochemical corrosion behavior of drawed wires after Ni coating. To investigate corrosion resistance and mechanical property of drawed wire, the characteristics of Ni coated wires have been determined by tensile strength tester, hardness tester, field emission scanning microscope, energy dispersive x-ray analysis and potentiodynamic method in 0.1 M HCl. The drawed stainless steel wires showed the strain-induced martensitic structure, whereas non-drawed stainless steel wire showed annealing twin in the matrix of austenitic structure. The hardness and tensile strength of drawed stainless steel wire were higer than that of non-drawed stainless steel wire. Electrochemical measurements showed that, in the case of drawed stainless steel o ire after Ni coating, the corrosion resistance and pitting potential increased compared with non-coated and drawed stainless steel wire due to decrease in the surface roughness.

Study on the Effect of Surface Finishing Methods on Pitting Corrosion Behavior of 304 Stainless Steel Alloy

  • Yun, JunTae;kim, Se-Woong;Hwang, HyangAn;Toor, Ihsan-Ul-Haq;Shon, MinYoung
    • Corrosion Science and Technology
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    • 제8권6호
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    • pp.209-216
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    • 2009
  • In this study the effect of different surface finishing techniques on the pitting corrosion behaviour of a commercial 304 stainless steel alloy was investigated. Surface finishing methods were divided into two categories, i.e. mechanical and chemical. Mechanical treatment methods include power tooling such as grinding, emery paper brushing, stainless steel wire brushing and stainless steel shot blasting. Chemical treatment methods include chemical passivation (phosphoric acid, citric acid, nitric acid) and electro-cleaning (phosphoric acid and citric acid). Potentiodynamic polarization experiments were carried out in 3.5 wt. % NaCl solution at room temp. (20 $^{\circ}C$). The results showed that chemical treatment methods improved the corrosion resistance of stainless steel 304, measured in terms of pitting potential ($E_{pit}$). Corrosion resistance of the specimens was increased in the order of; electro-cleaning > manual passivation > mechanical cleaning. Surface of electro-cleaned specimens was smoother than rest of the surface treatment methods. Chrome content in chemically treated specimens was higher than in mechanically treated specimens as shown by EDX analysis.

식물성오일 기반의 친환경 스테인레스 스틸 코팅에 대한 기계적 특성 (Mechanical Properties on Vegetable Oil based eco-friendly Stainless Steel Coatings)

  • 김기준;성완모;김주한;정형학
    • 한국응용과학기술학회지
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    • 제34권4호
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    • pp.851-856
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    • 2017
  • 스테인레스 스틸에 대한 도료수지의 기계적 특성은 SEM, FT-IR, 인장특성, 그리고 [NCO]/[OH]의 mole %, 입도분석에 의해 측정하였다. 친환경적인 도료에 관한 관심이 고조됨에 따라 스테인레스 스틸 등의 금속에 코팅하는 무용제 도료를 합성하였다. 폴리올, MDI, 충진제, 실리콘 계면활성제, 촉매 등이 함유된 기존 도료수지보다 식물성 오일이 함유된 폴리올, MDI, 충진제, 실리콘 계면활성제, 촉매로 이루어진 합성 도료 수지의 코팅이 내구력과 강도가 양호하였다. 견고한 도료 수지의 기계적 특성은 식물성 오일이 함유된 폴리올로 합성된 폴리우레탄 코팅의 접촉각이 더 컸으며, [NCO]/[OH]의 mole%가 증가함에 따라 강도가 증가하였다. 결론적으로 식물성 오일이 함유된 친환경 도료가 스테인레스 스틸 같은 금속물질의 부식방지용 코팅에 좋은 물질이다.

PEMFC용 분리판 표면코팅 및 부식성 평가 (Surface Coating and Corrosion Characteristics of Bipolar Plates of PEMFC Application)

  • 강경민;김동묵;최정식;차인수;윤영훈
    • 한국수소및신에너지학회논문집
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    • 제22권2호
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    • pp.199-205
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    • 2011
  • Stainless steel 304 and 316 plates were deposited with the multi-layered coatings of titanium film (0.1 um) and gold film (1-2 um) by an electron beam evaporation method. The XRD patterns of the stainless steel plates modified with the multi-layered coatings showed the crystalline phases of the external gold film and the stainless steel substrate. Surface microstructural morphologies of the stainless steel bipolar plates modified with multi-layered coatings were observed by AFM and FE-SEM images. The external gold films formed on the stainless steel plates showed micro structure of grains of about 100 nm diameter. The grain size of the external surface of the stainless steel plates increased with the gold film thickness. The electrical resistance and water contact angle of the stainless steel bipolar plates covered with multi-layered coatings were examined with the thickness of the external gold film.

소실모형 주조법에서 도형제가 오스테나이트 스테인레스강 주물의 표면층조직에 미치는 영향 (Effect of Coating Materials on Surface Layer Structures of Austenitic Stainless Steel Castings in Evaporative Pattern Process)

  • 김지윤;조남돈
    • 한국주조공학회지
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    • 제15권6호
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    • pp.604-615
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    • 1995
  • Austenitic stainless steel castings using expandable polystylene(referred to hereafter as EPS) patterns are often affected by distinctive defects associated with incomplete decomposition of the EPS as the molds are filled with metal. The quality of the castings, with particular reference to carbon pick-up in austenitic stainless steel is further influenced to a significant extent by such factors as reduced pressure, the additive by adding $Na_2CO_3$ in coating. The steel composition and microstructure were examined at the surface layer of castings, at depths of 1mm, by taking successive layers of swarf and analysis. In experiments, the carburizing atmosphere was neutralized, showing that the coating performed efficiently by decomposing almost instantly on heating and liberating $CO_2$. The upper parts of castings obtained using EPS patterns were slightly higher in carbon pick-up than other parts. Comparing the 316L and 304 stainless steel castings, qualitative and quantative differences could be found between the carbon pick-up behaviours as influence of the carbon content and alloying elements. Carbide former such as Cr makes carbon more soluble in the steel. This must make carbon pick-up in the surface layer but at the same time richer in carbon especially in the 304 stainless steel castings.

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펄스 도금법을 이용한 STS 316L 스테인리스강 상의 저온 염욕 알루미늄 코팅에 관한 연구 (Study of the Al-coating on the STS 316L Stainless Steel by Pulse Plating in the Molten Salts at Room Temperature)

  • 정세진;조계현
    • 한국표면공학회지
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    • 제35권1호
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    • pp.17-32
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    • 2002
  • Electroplating methods by molten salts and non-aqueous melts were employed for aluminium coating on STS 316L stainless steel. After coated with Ni or non-coated surface on stainless steel, Al pulse plating was carried out in two different types of electrolytes at room temperature. The Al layer from $AlCl_3$-TMPAC melts could not obtain appreciable thickness for engineering application due to chemical reactions between deposits and moisture of air. However, The Al coating by pulse plating in the Ethylbenzene-Toluene-$AlBr_3$ systems was found to be solid coating layer with a few $\mu\textrm{m}$ scale. The conductivity of Ethylbenzene-Toluene-$AlBr_3$ electrolyte was as functions of time and agitation. By seven days exposure after mixing of the electrolyte, Al-deposited layer shows uniform and near by pore-free with high current density (higher than 30mA/$\textrm{cm}^2$). The roughness and imperfection of coating layer were decreased with a increasing agitation speed. It was found that the optimum condition for the Al pulse plating on the 316L stainless steel was a 400mA peak current, duty cycle, $t_{on}$ $t_{ off}$=3ms/1ms, and a current density of 30mA/$\textrm{cm}^2$.

스테인레스 스틸 극세사와 Ti 극세사 제조 특성 평가 (Characterization of Manufacturing Process of Metal Fibers of Stainless Steel and Titanium)

  • 김태화;고재황;이동복
    • 한국재료학회지
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    • 제15권1호
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    • pp.37-41
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    • 2005
  • Stainless steel fibers with a diameter of $17\;{\mu}m$ and 630 nm were produced from stainless steel wires by the drawing/annealing/exfolitation process. The suitable sheath material to draw the core stainless steel wires to fibers was the Cu coating. The low melting metal of Zn was not a suitable sheath coating. Also, an attempt was made to produce $20\;{\mu}m{\Phi}Ti$ fibers from the core titanium wires. The main obstacles in producing Ti fibers were their resistance to deformation owing to the Ti's hop structure, and high reactivity of Ti with the exfolitation solution.

고온, 고압 조건에서 n-dodecane 액체연료의 흡열분해를 위한 관벽 내 알루미나 및 촉매 코팅 최적화 연구 (A Study on Optimization of Alumina and Catalysts Coating on Tube Reactor for Endothermic Reaction of n-Dodecane Under Supercritical Conditions)

  • 김성수;이상문;이예환;이동윤;곽지영
    • 한국추진공학회지
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    • 제25권3호
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    • pp.56-61
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    • 2021
  • 본 연구에서는 극초음속 비행체의 냉각제로 사용되는 액체탄화수소 연료와 흡열 촉매의 안정적 사용을 위해 Al2O3와 H-ZSM-5를 stainless steel tube 내벽에 코팅하는 연구를 수행하였다. 액체탄화수소 연료의 흡열분해 반응에서 coke 생성이 불가피하며, stainless steel tube reactor를 냉각채널로 사용하게 됨에 따라 Fe, Ni 금속이 filamentous coke 생성을 유발한다. 이에 따라 stainless steel에 H-ZSM-5를 코팅함으로써, Fe과 Ni 금속이 액체탄화수소 연료에 직접 노출되는 것을 방지하고 filamentous coke 생성을 억제하고자 하였다. 또한 stainless steel과 H-ZSM-5 사이에는 Al2O3을 코팅하여, 부착 강도를 증진 시키고자 하였다.

Micro-scale Observation of Corrosion of Hot-Dip Aluminized 11% Cr Stainless Steel

  • Cho, Min-Seung;Park, Choong-Nyeon;Park, Chan-Jin
    • Corrosion Science and Technology
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    • 제18권3호
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    • pp.73-77
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    • 2019
  • Hot-dip aluminized coating has been widely used to protect steel substrate against corrosion. In this study, the corrosion behavior of hot-dip aluminized type 409L (11% Cr) stainless steel (SS) was investigated using macro- and micro-scale polarization tests. An Al-Fe-Si alloy layer that was formed due to inter-diffusion of alloying elements between Al coating and SS substrate was observed between Al coating and 409L SS substrate. In both macro- and micro-scale polarization tests, the corrosion potential ($E_{corr}$) of the 409L SS substrate was much nobler than that of the Al coating and alloy layer. $E_{corr}$ of the alloy layer was between that of Al coating and 409L SS substrate. This indicates that the alloy layer can act as a buffer between the more active Al coating and the nobler SS substrate for pit growth in aluminized SS. The presence of the alloy layer appears to be helpful in hindering pitting corrosion of aluminized SS.

고정원 강화를 위해 치면에 부착한 fiber-reinforced composite과 스테인리스강 와이어의 피로한도 비교 (Comparison of the fatigue limit of fiber-reinforced composites and stainless steel wires when attached to the tooth surface for anchorage reinforcement)

  • 김문정;박수병
    • 대한치과교정학회지
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    • 제35권4호
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    • pp.302-311
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    • 2005
  • 본 연구는 고정원을 강화하는데 사용되는 fiber-reinforced composite (FRC)과 스테인리스강 와이어의 피로 한도를 치아의 생리적 동요도가 허용되는 조건에서 비교하여 FRC의 임상적 유용성을 알아보기 위해 시행되었다. 스테인리스강 와이어군은 각형과 원형 와이어군으로 나누고 FRC군은 uni-directional군과 woven군, 그리고 각각의 군에 있어서 치간 부위에 레진을 코팅한 군과 코팅하지 않은 군으로 나누었다 각 군간의 피로한도를 일반적인 교정치료기간을 재현한 $5{\times}10^5cycle$의 피로한도 내에서 측정하여 비교하였다. 그 결과 스테인리스강 와이어에서는 각형 와이어가 원형 와이어보다 피로한도가 더 높았지만 통계적으로 유의하지는 않았다 (p>0.05) 치간부위를 레진으로 코팅한 FRC와 코팅하지 않은 FRC 모두 uni-directional군이 woven군보다 피로한도가 더 높게 나타났으며 (p<0.05) 그 값은 치간 부위를 레진으로 코팅한 FRC가 코팅하지 않은 FRC보다 더 높게 나타났다(p<0.05). 스테인리스강 와이어와 FRC 모두 임상적으로 유용한 $5{\times}10^5cycle$의 피로한도 내에서는 파절되지 않았기 때문에 둘 다 고정원 강화를 위해 사용하여도 충분하며 또한 심미성이 요구되거나 부가적인 장치의 부착이 필요한 곳에서는 FRC를 사용하여도 충분하리라 생각된다.