• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.56 no.1
• /
• pp.57-65
• /
• 2007

Along with the development of power electronics and magnetic materials, permanent magnet (PM) brushless direct current (BLDC) motors are now widely used in many fields of modern industry BLDC motors have many advantages such as high efficiency, large peak torque, easy control of speed, and reliable working characteristics. However, Compared with the other electric motors without a PM, BLDC motors with a PM have inherent cogging torque. It is often a principle source of vibration, noise and difficulty of control in BLDC motors. Cogging torque which is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance can be reduced by sinusoidal air-gap flux density waveform due to reduction of variation of magnetic reluctance. Therefore, this paper will present a design method of magnetizing system for reduction of cogging torque and low manufacturing cost of BLDC motor with isotropic bonded neodynium-iron-boron (Nd-Fe-B) magnets in ring type by sinusoidal air-gap flux density distribution. An analytical technique of magnetization makes use of two-dimensional finite element method (2-D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation. In addition, For optimum design of magnetizing fixture, Factorial design which is one of the design of experiments (DOE) is used.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.55 no.10
• /
• pp.491-497
• /
• 2006

For high efficiency and easy speed control of brushless DC (BLDC) motor, the demand of BLDC motor is increasing. Especially demand of interior permanent magnet (IPM) BLDC with high efficiency and high power in electric motion vehicle is increasing. However, IPM BLDC basically has a high cogging torque that results from the interaction of permanent magnet magnetomotive force (MMF) harmonics and air-gap permeance harmonics due to slotting. This cogging torque generates vibration and acoustic noises during the driving of motor. Thus reduction of the cogging torque has to be considered in IPM BLDC motor design by analytical methods. This paper proposes the cogging torque reduction method for IPM BLDC motor. For reduction of cogging torque of IPM BLDC motor, this paper describes new technique of the flux barriers design. The proposed method uses sinusoidal form of flux density to reduce the cogging torque. To make the sinusoidal air-gap flux density, flux barriers are applied in the rotor and flux barriers that installed in the rotor produce the sinusoidal form of flux density. Changing the number of flux barrier, the cogging torque is analyzed by finite element method. Also characteristics of designed model by the proposed method are analyzed by finite element method.

• Proceedings of the KIEE Conference
• /
• 2006.04b
• /
• pp.140-142
• /
• 2006

Cogging torque is often a principal source of vibration, noise and difficulty of control in permanent-magnet brushless DC motors. Cogging torque can be minimized by sinusoidal air-gap flux density waveform because it is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance. Therefore, this paper will present a design method of magnetization system of bonded isotropic neodynium-iron-boron(Nd-Fe-B) magnets in ring type with sinusoidal air-gap flux density distribution and low manufacturing cost. An analytical technique of magnetization makes use of two-dimensional finite element method(2D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation.

• Proceedings of the KIEE Conference
• /
• 2006.10d
• /
• pp.95-97
• /
• 2006

Cogging torque is often a principal source of vibration, noise and difficulty of control in BLDC motors. Therefore, this paper will present a design method of magnetization system with sinusoidal air-gap flux density distribution of Nd-Fe-B magnets in ring type for reduction of Vibration and Noise and low manufacturing cost.

• Proceedings of the KIEE Conference
• /
• 2005.07b
• /
• pp.1029-1031
• /
• 2005

A magnetic position sensor is a apparatus that detect the rotating position by measuring the value of the flux density of the rotating position. In this paper, the magnetization system of the permanent magnet in the magnetic position sensor which detects the rotating position was designed. The permanent magnet was magnetized for the flux density into the hole element to be sinusoidal distribution according to the rotating position. To make the sinusoidal distribution of flux density, the magnetization values according to the position in permanent magnet were varied by adjusting the air gap between the pole of the magnetization fixture and the surface of the permanent magnet.

• Journal of the Korean Magnetics Society
• /
• v.22 no.1
• /
• pp.23-26
• /
• 2012

New digital feedback algorithm was developed to measure iron loss of soft magnetic materials under a condition of sinusoidal flux waveform. $V_{in}$(B) curve was used instead of H(B) curve to decide next input waveform in the feedback module so that adjusting phases of current waveform, flux waveform, and input waveform could be removed. The effectiveness of the developed algorithm was verified when iron loss of ferrite cores was measured under frequencies of 1 and 10 kHz.

• Proceedings of the KIEE Conference
• /
• 2008.07a
• /
• pp.828-829
• /
• 2008

This paper proposes a new pole shaped magnetizing fixture with a non uniform air gap for sinusoidal magnetizing a ring type permanent magnet (PM) to reduce the cogging torque. To obtain more sinusoidal distributed magnetic flux density, the magnetizing fixture's pole shape is optimized by using the sequential response surface method (RSM). And the effects of each design parameter were investigated using the magnetic analysis combined a time stepping finite element method (FEM) with Preisach model. It has been shown, through numerical analysis the optimized modelgives near sinusoidal distributed air gap flux density and drastically reduced cogging torque.

• Journal of Magnetics
• /
• v.20 no.4
• /
• pp.387-393
• /
• 2015

Torque ripple is necessarily generated in interior permanent magnet synchronous motors (IPMSMs) due to the non-sinusoidal distribution of flux density in the air gap and the magnetic reluctance by stator slots. This paper deals with an asymmetric rotor shape to reduce torque ripple which can make sinusoidal flux density distribution in the air gap. Meanwhile the average torque is relatively increased by the asymmetric rotor. Response surface method (RSM) is applied to find the optimum position of the permanent magnets for the IMPSM with improved torque performance. Consequently, an asymmetric structure is the result of RSM and the structure has disadvantage of a mechanical stiffness. Finally, the performance of suggested shape is verified by finite element analysis and structural analysis is conducted for the mechanical stiffness.

• Proceedings of the KIEE Conference
• /
• 2005.10c
• /
• pp.107-109
• /
• 2005

This paper presents the development of the magnetic position sensor for servo motor. The magnetization system is designed for the sinusoidal magnetic flux density distribution from permanent magnet using 2D finite element method and Preisach model. The magnetic position sensor is composed of the permanent magnet and two Hall elements. And the algorithm calculating the rotating position is suggested by the phase difference of outputs of Hall elements.

• Proceedings of the KIEE Conference
• /
• 2009.07a
• /
• pp.758_759
• /
• 2009

In the design and analysis of electric machines the precise calculation of iron loss has incredible significance. It is tough to foresee iron losses precisely in machines due to distribution of non sinusoidal flux density. It is necessary to approximate the iron losses for the precise computation of efficiency. This paper presents a novel approach for the prediction of iron losses of the brushless dc (BLDC) motors by considering the effects of minor hysteresis loops in the simplified model. The novel iron loss model results are compared with the simplified model and with finite element method (FEM).